Gold Smelting & Metal Melting Equipment

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Gas Propane Cupellation Furnace

US$325
Our newest model modular midsize kiln has a chamfered chamber, to accommodate a #12 Mabor Cupel, with which you will cupel the lead from a lead prill, after first performing a fire assay, thus ending up with whatever precious metal is in your ore.

Please note: this kiln is not for melting or smelting. It is only for cupelling.

Features:

Height: 6″

Width: 6″ Diameter

Chamber: 3.5″ Diameter x 3.25″ Tall

Weight: 2 lbs 12 oz

Stainless Steel Exterior

Modular Design

Propane Fired: Requires (2) 6000 BTU Propane Torches; Bernzomatic TS4000 or equivalent

Alumina Refractory Interior is safe for up to 2300° Fahrenheit

Kit Includes:

Kiln with clay cupel pedestal

(4) #12 Mabor cupels

8″ bent tongs

Fire Assay book

Liner Maintenance Kit

Instructions Manual
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Cupellation Furnace

This 50 place cupellation furnace is electrically powers by a 10500 Watt heating element allowing it to reach and hold a temperature of 1200 degrees C (2200 F). With a working area of 45 cm deep X 25 cm wide X 14.5 cm tall, this furnace will hold 50 x 6A, 7A or 7AS cupels.

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Barring Furnace
Our fuel fired barring furnace technology with which balances the weight of the upper pivoted furnace weight, resulting in reduced toque demand during furnace tilting. Reduced torque curve means reduced drive jitter and better pouring control. This means smaller torque worm gear drives and more accurate tilting control. Available with VSD worm gear drive or higher tech servo motor drive technology. Features also include horizontal crucible loading and pivoted lid opening. No more vertical loading of heavy handle-less crucibles under that annoyingly positioned furnace hood. Ideal for use with our FEMS high capture rate, low profile extraction systems. DESIGN

Unique patented linear spiral counterweight technology for balancing empty furnace body

Hinged furnace lid with horizontal loading design of crucible

Worm gear electric motor drive standard

Optional servo motor drive control for enhanced tiling control

CONSTRUCTION

Steel constructed welded body

SS304 rolled and welded furnace body

LBK26 insulating lining on furnace body rated to 1450 °C

Cast insulating refractory on lid

CONTROLS

VSD pendant control with forward, reverse tilt and speed potentiometer

Tilt position interlock limits

Burner two stage switching or modulating control with high temperature alarm limit

Power and Burner on illuminating lights

Pendant controlled rotary position dial for servo drive technology only

Flue gas temperature sensing with digital display. Sacrificial immersion probe available on request.

OPTIONS

Cascade Table/Trolley

Crucible Loading Lift Table

TPX843 crucible rather than AX300

FEMS dynamic modelled extraction hood systems

Servo Drive
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Fire Assay Furnace
This 25 place fusion (assay) furnace is electrically powers by a 24000 Watt heating element allowing it to reach and hold a temperature of 1200 degrees C (2200 F). With a working area of 56 cm deep X 59 cm wide X 19.5 cm tall, this furnace will hold:

25 x 50 or 65 grams crucibles

42 x 30, 40 or 55 grams crucibles
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Small Fire Assay Kit

US$4,000

This Beginners FIRE ASSAY KIT has as equipment required to help miners with their laboratory startup. Probably the most important factor of success in prospecting and gold recovery mill operation is the number of assay completed - you can do 6 assays at a time with this Kit. At one time, fire assaying was a deep dark secret. Now in this modern world, education can be had by those who want to learn. Many miners have learned to do their own fire assays and we offer complete fire assay kits with instructions! Simply mix your ore with our Premixed Flux (non-leaded flux available for international sales-obtain & add lead locally) in a Crucible. Place it in the Furnace. In an hour, pour the entire batch into the Pouring Mold. When it has cooled, break off the lead button that has formed. Place the lead button on a Cupel and back into the Furnace. Soon any precious metals present will remain in the form of a small bead. All materials and equipment are included in this kit so that you can do your own assays and determine the weight of the bead, without other equipment. The Advanced Fire Assay Kit offers additional equipment and supplies to the Beginners Fire Assay Kit, including the Automatic Temperature Control for the Furnace. The Analytical Balance is an easy-to-read digital unit. An excellent laboratory setup for any operation striving towards professional results. (You may substitute the #9 furnace with a larger one for the difference in the price.) Power: 110 or 220 VAC BASIC BEGINNER $4,000 EXPERT ADVANCE $11,000

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Electric Melting Furnace
This is our industrial size electric melting furnace for non-ferrous metals such as Copper alloys, Aluminium, Zinc, Silver, Gold.

HEATING ELEMENTS: our standard is FeAlCr (2,300°F). These coil elements are winded up around a ceramic tube for support. It gives a better heat distribution because all the surface of the elements is in contact with air. We use low-density elements which offer a longer lifetime. For copper alloys, we use Silicon Carbide (SiC) elements for higher power and temperature (2,550°F).

QUALITY INSULATION: 7” of insulation; 4 ½" thick low-density refractory bricks (rated 2,600°F) and 2 ½” fibreboard (mineral fibre rated 1,900°F). At the bottom, underneath the crucible, we use castable and refractory bricks together.

TEMPERATURE CONTROLLER C/W HI-LIMIT OVERSHOOT PROTECTION: our standard controller is Watlow Ez-Zone PM6 (1/16 DIN).

HI-LIMIT OVERSHOOT PROTECTION: this device will shut the furnace when the preset temperature is exceeded. A reset button has to be pressed by the operator in order to get the furnace to heat up again.

QUIET OPERATION: the electric version is much quieter than the gas version. The gas version includes noisy equipment; air combustion blower, gas nozzle, etc.

TO EMPTY THE MELTING FURNACE: two different versions are available; the tilting version which tilts with the use of hydraulic cylinders. With the stationary Version, an operator needs to use a ladle to take the metal in fusion and pour it into moulds.

EASY TO INSTALL: these furnaces are "plug and play”. The customer needs to install the crucible, connect the electricity supply (or gas) and go through "Initial firing schedule” of the operation manual supplied with every unit.

HOW TO OPEN THE FURNACE: the furnace was designed with a lever very easy to operate. To move the cover, lift the lever and push it sideways (swing top cover with lateral displacement).

CRUCIBLE: our standard is SiC. Other materials are available.

Note: this is our standard design. We can adapt standard models to accommodate your customer’s requirements.
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Benchtop Laboratory Muffle Furnace
Whether you need your floor mounted (stand alone) or Benchtop Laboratory Muffle Furnace for Heat Treatment & Pyrolysis, the table top “F” series are small furnaces for heat treating, laboratory and jewellery applications at maximum temperature of 2,300°F. These furnaces offer a rugged industrial construction with a top quality coating. Characteristics

Sturdy Construction

Small Compact Design to Fit in Labs and Smaller Shops

Reliable

Easy to maintain and service

Incomparable service

Applications

General Heat Treatment

Research & Laboratory Work

Pyrolysis Process

Investment Casting

Jewellery

High Performance Our benchtop muffle furnaces integrate quality components and superior workmanship, for maximum performance in a variety of industrial or laboratory applications, at temperatures as high as 2300°F (1260°C). Our Heavy duty construction creates a rugged furnace design which incorporates quality hardware to a heavy gauge casing, for increased durability in all type of processes. These tabletop units are available in either a green enamel finish or oxidation resistant stainless steel.
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12″ Gold Ore Smelting Kit Furnace

US$2,000
This propane fired furnace can smelt ore concentrates, fire assay, melt pure metals, old scrap jewelry. Included in your home Gold Ore Smelting Kit KK12 :

will be a custom USA built precision machined

bi-metal brass tipped Propane Burner,

6' Hose with 30 psi regulator and needle valve,

Olympic Analog Pyrometer

Kiln liner maintenance kit.

A5 clay of a 15 lbs capacity (brass) (900 cc) or 17 kilos of gold if filled to the rim.

Alumina Silica Refractory interior rated for up to 2300° F.

The KK-12 is constructed of a stainless steel tension adjustable jacket, surrounding alumina silicate refractory insulation that comprises the interior of the kiln. The refractory insulation has an operating temperature rating of 2300° F. We offer the only sectional kiln that allows for easy removal of the crucible before pouring. The liner of the kiln is constructed in a layered and stacked configuration and is less susceptible to cracking from thermal expansion and contraction, as each layer can expand or contract separately. Another feature of the layered and modular design is that individual sections of the kiln liner can be replaced at a fraction of the cost of replacing the whole liner, in the event of a serious spill or boil over of the crucible. Of course, instruction Manual included.
Deluxe Gold Smelting Furnace
The Deluxe KK-12 Kit will include: An A5 clay graphite Salamander crucible and 10 pounds of our premium black gold flux - or - white flux for silver or copper. Shipping box will be 20" x 15" x 15" and weight will be around 38 pounds or 43 lbs deluxe.
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Small Metal Melting Furnace: Beginner Kit

US$200

Portable propane fired Metal Melting Kiln designed to melt precious metals with speed and ease. Melt 1 to 6 oz of fine placer gold (1 to 3 oz silver). The Melting Furnace KKiln has a straight/vertical chamber and is a bit taller. The mini graphite crucibles are custom made for the kwik kiln. Other sizes will not fit properly. The GPK Kwik Kiln is designed to be heated with 2 pencil tip PROPANE torches simultaneously. Mag-Torch MT-200 pencil tip torches are highly recommended by our designer, for being more stable. They are an ‘all position’ torch and work well with the propane bottle on its side, are all brass and are made in the USA. Please note: We cannot warranty any GPK Kwik Kiln heated too high, improperly, or in a manner that goes against their design. This includes using other types of torches, or using Mapp gas, which gives off more heat. We recommend using propane only.

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Gold Melting Furnace

US$220
A Portable propane Gold Melting Furnace fired kiln designed to melt precious metals with speed and ease. Melt 1 to 6 oz of fine placer gold (1 to 3 oz silver). The Deluxe Kwik Kiln II Melting Kit with Mag-Torches includes:

One 4″ OD x 4″ tall kwik kiln,

spacer,

(2) mini graphite crucibles,

(1) graphite 2 oz gold (1 oz silver or copper) loaf mold,

6″ scissor tongs.

Included are two MT200 pencil tip torches. Propane bottles not included.

These MT200 pencil tip torches are highly recommended by our designer as the ideal torches for use with our GPK Kwik Kiln. This mini kiln is not recommended for smelting ore concentrates, due to the limited capacity for both cons and refining flux 1 to 3 ratios.
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Basic 6″ Small Gas Metal Melting Kiln

US$600
The KK-6 is 6″ round and fits in between the 4″ Kwik Kiln and the 8″ KK-8. The KK-6 can melt precious metals in minutes, similar to all of our kilns, and can also smelt your ore concentrates.

6″ round by 7″ tall refractory kiln with 3″ diameter x 4″ tall chamber

Comes with clay crucible stand

Liner maintenance kit & instruction booklet

With Mega Torches

Requires 2 MT 565 Mag-Torches (included) or Bernzomatic TS400 torches. Operates on propane only, not Mapp gas. A Salamander AO.5 clay crucible (sold separately) fits inside the 3″ round x 4″ tall chamber and can be used to melt up to a kilo of silver.
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Deluxe 6″ Metal – Gold Melting Furnace Kit

US$800
A modular mid-size propane gas kiln. If the mini kwik kiln is too small for your needs and our KK-8 too large, the KK-6, the perfect size. Deluxe Kit includes:

6″ round by 7″ tall refractory kiln with 3″ diameter x 4″ tall chamber

1 clay crucible stand

1 Salamander A0.5 clay graphite crucible, which can melt up to a kilo of silver

14″ tongs

Liner maintenance kit

1 lb kwik kiln silver melting flux

1 lb GPK premium gold flux

Graphite combo loaf mold

Instructions

Requires 2 MT 565 Mag-Torches (included) or Bernzomatic TS400 torches (not included)
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8″ Basic Gold Smelting Furnace Kit

US$1,450
The Deluxe KK-8 Kit is the first, ultra quiet, sectional propane gas fired furnace that can smelt ore concentrates, fire assay, melt pure metals, old jewelry. It can do it all and in larger quantities. Included in this Kiln Kit:

A custom USA built precision machined bi-metal brass tipped Propane Burner

6′ Hose and 30 psi regulator

Needle Valve

Olympic Analog Pyrometer

Liner Maintenance Kit

Height: 11” x Width: 8” Diameter

Chamber: 5” Diameter x 5” Tall

Weight: 10 lb

Propane Fired (Do not use Mapp Gas)

Stainless Steel exterior

Alumina Silica Refractory interior rated for up to 2300° F.

Modular design – provides easier access & removal of crucible from chamber for pouring.

Olympic Analog Pyrometer

Custom made 160,000 BTU Bi-Metal Burner

Available Accessories:

A2 Clay Graphite Salamander Crucible

Fused Silica Crucible

18″ Tongs

Graphite Conical Two Depression Mold

Premium Flux
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Gold Fire Assay by Microwave
The deluxe Homemade Gold Smelter is our best microwave kiln kit and includes:

9.5″ tall x 8″ square refractory kiln with kiln shelf

Custom refining flux

Graphite 2 depression conical assay mold

(2) 40 gr ‘1 shot’ clay crucibles

(1) 150 oz fused silica melting crucible

18″ tongs

(1) stainless steel stirring rod

Instruction manual & smelting tips

Chamber is 6″ tall x 5″ diameter.

Requires a 1200 watt microwave with 10″ inside height clearance. The fused silica melting crucible is a high quality crucible and is the best choice for melting larger and purer amounts of gold, silver, and bronze, including old jewelry. Made of fused silica with clay bond, for temperatures up to 2500°F (1371°C). Must be pre-glazed before smelting (instructions included). Suggestion: If you are new to this method, use the ‘one shot’ crucibles until you become familiar with the process, as they are more economical to replace than the fused silica crucible. COMPLETE FIRE ASSAY PROCEDURE
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Mineral Processing Laboratory Equipment - From the BEST MANUFACTURERS
Small Mining Equipment for Gold, Silver, Copper, Zinc, Lead ... all Metals

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Mineral Processing Laboratory Equipment - From the BEST MANUFACTURERS
Small Mining Equipment for Gold, Silver, Copper, Zinc, Lead ... all Metals

Gas Propane Cupellation Furnace

Cupellation Furnace

Barring Furnace

Fire Assay Furnace

Small Fire Assay Kit

Electric Melting Furnace

Benchtop Laboratory Muffle Furnace

12″ Gold Ore Smelting Kit Furnace

Deluxe Gold Smelting Furnace

Small Metal Melting Furnace: Beginner Kit

Gold Melting Furnace

Basic 6″ Small Gas Metal Melting Kiln

Deluxe 6″ Metal – Gold Melting Furnace Kit

8″ Basic Gold Smelting Furnace Kit

Gold Fire Assay by Microwave

Smelting Refining Melting Equipment

Deluxe Gold Smelting Furnace