Hydrometallurgy: Leaching in Heap, Vat, CIL, CIP, Merrill–Crowe, SX Solvent Extraction

Hydrometallurgy: Leaching in Heap, Vat, CIL, CIP, Merrill–Crowe, SX Solvent Extraction

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Started by Mpiga
I am operating a vat leaching, the problem is, when i load my tank and leach for 24 hrs, the first day color test will how black but second day shows grey, after unloading the tank and reload the same material, leaching again for 24 hrs, tests will h...
Last replied to by Tich
One aspect which we ignore is the particle size and dry moisture content of the ore. you nees to dry the tailings ,reduce the size into powder and mix with lime. During your solution dosing, let the...
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Started by BUBKWEY
Hi fellow metallurgists,    Before trying this new prosuct "Eco-Goldex O series " to replace Sodium Cyanide in my VAT leaching operations, I would like to get some firsthand proof from anyone in here about the following:   -Is "Eco-Goldex O se...
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Last replied to by Ivan Brezani
To start with: I have a scientific background in Mineral Processing I am working for an active gold mine/processing plant in the EU I have conducted a number of tests with Eco-Goldex O series as we...
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Started by Seeker
What would be the best way to recover gold from gold bearing gold stripper solution?
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Last replied to by Reactor
Do you have a detailed assay on your "typical" stripper solution? Also, what GPM volume of solution are you dealing with?
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Started by shastry
Hello, Our leaching plant is  manually operated and we want to go for complete Automation ours is 2000 tonnes per day capacity plant. Hence please give me the inputs where to start from and what all the equipments  required. 
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Last replied to by DwoodFLS
If you still need help with this please let us know.  https://www.flsmidth.com/en-gb/products/process-control-and-optimisation We have designed recovery plants all over the world. 
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Started by Jackson
Hello!! hope everyone is OK!!! well, going straight to my question;i was doing bottle rolling so as to establish some of the factors that will be optimum to the newly planned to process low grade sulfide gold ore gold processing plant. While doing t...
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Last commented on by Joeram
Hello, maybe you can advise me. I am grinding fine using sod. cyan. Since I don't have a vat, I am using 5 gallon buckets, mixed and forced air. I started with 200 gram cyan. for 20 lbs ground fine or...
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Started by Joeram
I tried every acid combination. I tried roast and smelt with different fluxes. I have 2 assay's and a Lab report on my ore.I sent cons not rock, so they could only give me the amount per what I sent not on per ton. Au,lr,pd,pt&rh. It takes 1 -5 gallo...
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Last replied to by Jose Doneiber
Hello, Joeram.Nice to meet you.Can you please give me a copy of your manual cyanide pdf ?.I am very attentive.Thank you
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Started by Paulo Mrewa
I need help with design and schematics of 40tonne vat leach tanks, the old ones have had an unusually low flowrate, i need to build new ones
Last commented on by SmartDog
I generally as long as your floor is sloped at least by at least 1% you should have flow, unless everything is plugged up as Paulo said.
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Started by Millza79
Hi All,   Just hoping I can ask some technical questions. In any gold or silver plants you have run: ·         Did you add lead nitrate, and if so, where was it added (in ball mill, separate tank etc), how much (g/t), and what was the co...
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Last replied to by Bhaduri
Pb(NO3)2 is added to the Ball mill for soluble sulfide removal as Shastry commented...attempt no more than 2-lb/st for starters...Pb(NO3)2 + S2- = PbS + 2NO3- increasing reagent amounts based on effic...
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870
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Started by LLandwehr
I am looking for methods to predict the recovery of a single ore source from historical data, namely a blend of multiple ores in different ratios and overall recovery for each day. It's a CIL plant and the ore types are all similiar in composition an...
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Last replied to by Dave Tahija
As noted by Colette, the synergies between different ores in a blend are really important and make it impossible to precisely determine a specific recovery from a particular ore. If you have good data...
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Started by oro
I am learning / testing a torch assay method for ores and leaches developed a couple decades ago by Charles Butler.  He developed the system for small - medium scale hard rock miners so they can perform initial tests on ores in the field and leaches...
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Last commented on by Joeram
Hello Todd, I am getting ready to use cyanide and it keeps coming up de-aerate solution. I have never done this or any mining. Assay yes gold arsenic and sulfur. If I boil solution first then add SMB ...
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Started by Seeker
I want to recover gold from gold cyanide solution. This solution contains hydrogen peroxide also. I have tried metal displacement method. It does not  give complete gold recovery. Please suggest me some chemical method through which I can recover al...
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Last replied to by Joeram
Ron G,   I read the link you provided[cya-che-gold- extr] I dont understand most of it. I have no knowledge of chem. or smelt or acids. I am new to this. I do have 3 mines willed to me. I do...
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Started by Jaime Jacob
Hello I am working with column leaching test for copper ores and I need to model the net and raw acid consumption.Anyone could help me with this? Send me some scientific study? I hope that can help meThank you very much Jaime
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Last replied to by Jaime Jacob
Hello David What I need to do is modelling the gross comsumption of acid from a column leaching test. For example, if we want to model a copper recovery, we use the expression:  R = Rmax *(1-exp(-...
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Started by Millza79
Could anyone please tell me what the K and n values (Fleming numbers) mean for this test?   What do high and low values off both values mean about the ore, and the design (in layman terms)?
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Started by ksherren
I am looking for companies who have expertise with designing/fabricating/operating vertical carbon adsorption columns in heap leach CIC circuits.
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Last replied to by rob riggir
I have some drawings of columns including NIMCIX. Cheers  
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Started by Seeker
We  have a gold cyanide solution of 30 liters. We removed gold from gold fingers. We used 500 grams of commercial grade sodium cyanide and 1.5 liters of hydrogen peroxide of 36%. This solution contains 100 grams of gold around 5 grams of iron and 5 ...
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Last commented on by Seeker
Thanks for your suggestion. I will follow it next time. Now I need to recover the gold from the cyanide solution. I have written about the metals present in the gold cyanide solution in my question. I...
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Started by Njau
Hello, i need to know the effect of sodium ions as salt composition during leaching. if there is effect at which concentration. pls i need help
Last replied to by Ron G
I am guessing that sodium is purely a spectator but it would help for you to give approximations of the concentrations of known ions present. 
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Started by BUBKWEY
I have stockpiled several thousand tons of TAILINGS in my former Mining Site, which have Very much content of Copper (>10,000 ppm). Silver and Sulphur are there as well though not at an alarming quantity as that of Copper (Silver ~4000ppm, Sulphur...
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Last commented on by tesaygo1
Oxide or sulfide can also be float. Froth floatation is also a option for this kind of ore. But it is necessary to do a pilot test for every kind of tailing you've process. You can also try to leach t...
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Started by Seeker
Will aqua regia change gold cyanide into gold chloride if it is mixed with gold cyanide(AuCN) solution, If not what will be the result?
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Last commented on by simon@p
you should look also about the cost of having 100% recovery use carbon but its efficiency is not 100%
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Started by simon@p
i am facing a problem of high loss of carbon as fine carbon after every strip about 2tones per month. i need help on pump to use or easy system which can reduce production of fine carbons
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Last commented on by simon@p
thanks
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Started by kahonde
Hello,can I use hydrogen peroxide to add oxygen during vat leaching of gold? if so, how much per liter.
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Last commented on by AJ
Hi KahondeI cant find your email address on your profileIll be glad to help if I canMine is hereRegardsAndrew
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Started by simon@p
i need help on method to reduce amount of gold lost in tails. i am having a problem of low cyanide consumption(250ppm dosed while 190ppm in tails) but still losing gold in tails    
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Last commented on by simon@p
Ok, thanks i will check on that
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Started by Alex Loutou
Dear Collega, How to manage Mercury in pregnant solution (0.02 ppm) which is became 400-500ppm in the filtered cake.It is problem with environtent. any suggestion will highly apreciated regards, Alex L
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Last replied to by oro
We have a similar issue with high levels of Hg - but in the head feed (tailings) and need an effective method to remove the Hg as part of a cyanide process.  Head feed process is 10-15 tons x day.  
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Started by Hamid72
Hello everybody Is there a good book to leaching & electrowining design for copper, zinc, gold? Thankyou
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Last replied to by David
a nice place to share with everyone https://mega.nz/
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Started by John Urban
I made a mistake, and started off using nitric acid that was too concentrated. When I refine scrap jewellery from a customer, I calculate how much gold there is, and then melt in enough copper to bring it down to 4 kt. I pour the melt into a bucket o...
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Last commented on by John Urban
Thanks, Dave. I think your answer is the most likely.
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Started by sirjohnnyhuman
We are a small company operating in Brazil mining quartz hosted gold from a Greenstone Belt.  I have recently started with the company, although I have been a long term follower and investor and I'm looking at all areas to try to understand the dif...
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Last replied to by romagold
I don't have a huge amount to add to this discussion but ALSGlobal has labs in Brazil. They did my ore sample testing and I would highly recommend them.  They can be contacted at alsglobal.com 
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Started by Teggry
Hi, I have touched on the subject before and am still looking for a cheap, inexpensive way to extract gold from old and undersized loaded carbon. Question- is it possible to heap leach carbon? I.E. Stack carbon on a pad and leach the gold out of it...
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Last replied to by TonyE
Robs idea is the better option. However, I believe an intense cyanide leach with about 5% NaCN and 2% NaOH with vigorous agitation followed by filtration and a few rinses with soft water will achieve ...
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Started by pamela
Hi, I am having difficulties figuring out how to separate fine loaded carbon from sands. What best mechanism can i employ?
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Last replied to by mpelera
use shaking table since sg of sand is higher than that of carbon
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Started by jovanifirebird
hello guys. we have gravity gold fed to the plant for the past 9 months. do we expect for some of the gold to go down the bottom of the leach tanks before cyanidation occurs. because we did a weekly GIC, but we still got gold losses. but from the lab...
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Last commented on by James Wise
Check all processing launders/pipes or any access where a fine ribbed cloth or mat etc can be laid to highly concentrate fine gold in no time flat.
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Started by Ethan
Hello friends, can someone help me with how to precipitate gold thio-cyanate ?as well as from which materials are resins made of?
Last replied to by SmartDog
Thiocyanate leaching has not turned out very promising, perhaps you are thinking of thioures leaching. For some general discussion of thiocyanate see:https://www.911metallurgist.com/hydrometallurgy/t...
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Started by Japan Man
Hello Everyone, We are a small mining operation working out of Japan tying to maximize gold recovery with copper rich ore using cyanidation. In a previous cycle of cyanidation we ran with 800tons of dust (gold tailings) we recovered 1.3kilos of gol...
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Last replied to by Jorge Quintanilla
Hello everyone:I had that problem years ago and I solved it in several ways at the same time.I had the CIP CIP CIC system, with modified ZADRA. The real problem was the copper build up in tailings dam...
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Started by Teggry
Hi, Due to costs and transport, stripping of undersized carbon is not feasible where I am. It gets buried. Would it be possible to place the carbon into an Acacia Reactor and strip the gold from it that way? (would that be similar to leaching gold f...
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Last replied to by TonyE
What is your gold loading on your fines? What mass do you produce per month? An answer to these questions will determine the kind of effort required, if any.
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Started by Alex Spynu
Hello! Does anybody know how distribute a loss of carbon in CIP(CIL) process?What part of carbon of total break does degradate in the leaching, transportation, screening, elution, thermal regeneration?
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Last replied to by dassahd
20-39g/t. You may optimise your system to reduce from the 39g/t.
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Started by amressam
Hello I'm work in a mining company and use cyanide in the extraction process, I want an easy way to get rid of the cyanide resulting in tailing. Thank you
Last replied to by David
Hi https://www.911metallurgist.com/profile/ECD40/ sent this to me to give you. INCO Treatment of Tailings Pulps or SlurriesThe precious metals mining industry’s use of cyanide to extract precious ...
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Started by Jeffreybch
Hi, My name is Jeffrey, I manage a little benefitiation plant in Costa Rica.  We concentrate artisanal tailings (gravity-flotation,which works well) and later we remove the gold (problem).  We produce gravity concentrates in the order of 150-500 g...
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Last replied to by CA
Jeffrey, I am in Central America and have been working on artisinal tails for a few years now.  You need to determine if the gold is going into solution via atomic absorption.  If you don't have th...
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Started by oro
In a heap leach application of milled tailings collected from various small mining sites there is always a certain amount of debris (plant material, wood and leaves and plastic, sometimes a bit of grease / oil).  I understand the carbonaceous mater...
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Last replied to by oro
Thank you Dave, the tailings are produced by small scale artisanal miners using rustic stone mills who discharge daily into pits.  Over a period of months the wind and rain cause debris to collect in...

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