Hydrometallurgy: Leaching in Heap, Vat, CIL, CIP, Merrill–Crowe, SX Solvent Extraction

Hydrometallurgy: Leaching in Heap, Vat, CIL, CIP, Merrill–Crowe, SX Solvent Extraction

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Started by Hans_512
Hello folks, I work in a ADR plant (heap leaching) over the years we have stock fine particles of activated carbon, actually in disuse. We will like to know what technologies can be applied in order to recover the residual gold in carbon, the gold ...
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Last commented on by Hans_512
Hello Saguero, Do you have an email so we can keep up in contact?
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2644
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Started by Wadzanayi
I am currently working on a project to replace or find a cheaper alternative to Leach Aid  during the intensive cyanidation of gold concentrates (Au 500-3,000 g/t, Ag 100-5,000 g/t).The intensive leaching of the gold concentrates is currently being ...
Last replied to by Gene Cheeseman
Hi Bobin, We are currently doing an evaluation of our current practice of using peroxide and are considering switching to SeproLeach as well.  We did four bottle rolls comparing oxygen, air, peroxid...
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Started by Mpiga
hello friends,can some one help me a formula to calculate the capacity( in tons) of the round VAT leaching tank,also what are the indicators to show that the carbon is full,that need to be replaced? Thanks in advance.
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Last replied to by Alex Spynu
For CIP and CIL tanks you can take operating volume about 90-95% of overall volume.  Nobody determine is it full carbon or not by any indicators. There are precise time and volume when you should tr...
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Started by hasliclimber
Hello everybody. I’m working in the probably smallest zinc facility of the world… We do Zn recycling from fly ash of an incineration plant, means 100% secondary input. The process is like this: leaching of fly ash with HCL > Cementation with Z...
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Last commented on by hasliclimber
Hi Justin. Thanks for your quick answer! 1) No. The NaOH is added in the mixer directly. I will have a look on this idea! 2) Yes. Iron content is around 2 mg/L by entering the SX. 3) Yes we do. Moreo...
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Started by jovanifirebird
hi guys.  i work in a gold processing plant. we are facing with some issues. carbon started to go down while density was high( 46%). at the top, carbon is very less, while at the bottom, its high. in my point of view carbon can only go down when den...
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Last commented on by jovanifirebird
Hi Rahil. Thanks for the reply. Definitely agree with you. The tanks are homoginized well. Density at the top and down the tanks are same. 46-47%. Yet most of the carbon is still down. Carbon is not ...
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Started by Mpiga
Hi, i am currently operating a vat leaching. The soil sample results was 6 ppm of Au and 8579 ppm of Cu. After running for two days the solution showed the following results: Cu 725 ppm and 2.53 ppm. The carbon samples result showed Au 544 ppm and Cu...
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Last replied to by Sonluther
The copper contained in the ore is very huge and normal leaching can not be used to recover gold from the ore. Use Pre-treatment methods that removes copper. I am a metallurgist and am working in one ...
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Started by HKen Erno
Hello dear metallurgists! I will be gratefull if you help please, to find how to optimize the consumption of reagents such as water, cyanide, soda cautic and leach aid in a plan of intensive leach with a tonnage of 12 tons of concentrates. Thank yo...
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Last replied to by GregRasmussen
Hi HKen Erno,  Can you tell me about the ILR equipment you are working with.  The ILR supplied by Gekko does not require Leach Aid. Is this a gravity or flotation concentrate? Here are some guidel...
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Started by sherafat71
Hi cold beta purification process is remove cobalt from zinc sulphate solution by 1-nitroso2-naphthol or alfanitroso betanaphthol. in this process organic in solution remove by charcoal but organic compound exist in solution yet that effect in elect...
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Started by Sikini Nyakisinda
Hello fello Metallurgist, i am facing one critical problem in our Process Plant though we have very poor grinding manual due to absence of liners and lifters to be replaced in the Mill as well as Pebble crusher for recycled scats and Cyclone Cluster ...
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Last replied to by jculver
There is more information that is needed to understand your problem fully but if I were to venture a guess, I would say that you may be losing your carbon to attrition within the tanks. Is the leach s...
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Started by epiphane
HelloI want to study on the efficiency of the transfer of carbon inter tank at the level of the CIL. What are the different settings I can perform to have concentrations conforming to the set-point?
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Last commented on by jculver
I believe the first step would be establishing the required carbon concentration in the last tank and advance forward until target concentration is met in each cell. The remedy is not instant but will...
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Started by Philibert
I have been leaching gold ore which have also copper and Silver by using carbon in leach (CIC) leaching method. when i take pregnant carbon to elution at the end i found large amount of copper and silver, this means cyanide also dissolved silver and ...
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Last commented on by Philibert
Thanks tesaygo1 for your interest of helping me to my problem i face, please can you explain in detail on how you did pre-treatment using sulfuric acid and ammonia please explain the whole procedures,...
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Started by Scotman
Does anyone know of a hydrometallurgical method for the recovery of gold from wood chip ash as well as from loaded carbon fines?  Thx
Last commented on by David
Thanks Alex. Just a cool $600,000
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Started by Ron G
I read David's excellent article Jan-2017 on various methods of gold recovery from cyanide leach here: https://www.911metallurgist.com/cyanide-chemistry-gold-extraction/  I am a gold electroplater and was particularly interested in the cuprous ion...
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Last commented on by tesaygo1
Hello Ron, here in our countroy we use NaCN sodium cyanide to extract the gold from the ore. We first adjust the pH to 10.0 the higher the pH the slower i can dissolve gold but pH lower than 9.3 is po...
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Started by Trajork
I recently read that sodium thiosulfate can be used for gold and silver leaching in much the same way as cyanide, but with no worries about toxicity. This intrigues me: aqua regia is a pain to work with, and cyanide is too toxic for an amateur, but t...
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Last replied to by tesaygo1
I am interested too. i like to use thiosulfate before, but i dont have enough knowledge about it yet. Using thiosulfate is best for a copper rich gold ore. It can be use as alternative in Cyanide when...
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Started by Samuel Trindade
Dear All, I conducted some carbon activity tests but I'd like to test the desorption capacity of carbon from different suppliers. Could you guys help-me how to do that? Is there any procedure?   Thank you in advance!
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Last replied to by Jorge
The loaded carbon is first washed with tap-water until the bulk of the wood chips contained in it were removed. It is acid-washed with 3-5 % HCI solution at a temperature of 80-90°C for 20 minutes. T...
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Started by 15uzu
do any one have any useful information about extraction of yttrium from xenotime 
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Last replied to by Cyril Bourget
May I know the origin and composition of the xenotime ore as well as the name of the company that owns the project ? Are we talking about leaching and/or solvent extraction of yttrium ?  
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Started by John KK
Dear All We running gold plant (CIL) we have a problem during GIC end month inventory we always get 15-20 unaccounted gain or loss which is very difficult .The gold is hosted as free gold by quartz-sulfide vein in altered microgranite, with minor go...
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Last replied to by John KK
Can an auto-sampler solve the problem , because all our samples collected manually by our operators.
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Started by Lina Avila
Hi i would like to ask about which material should i use for this application is it better Titanium or can I go with 17-4 PH 
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Last replied to by Todd H
You likely don't need Ti, that is overkill and difficult to work with.  Would suggest 316L or a duplex stainless like Ferralium. 17-4 PH is similar to 304 and not the best for hot corrosive environme...
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Started by Philibert
I would like to thanks for all members for technical support that they give to every question I want to start a new Vant leaching plant with one leaching tank and have a barren tank of 2000 liter, i would like to to operate the process at 900ppm of ...
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Last commented on by Philibert
Thank you , very helpful
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Started by kbob
I have a leach solution generated from a sulphide ore that is rich in iron with some copper (about 2%) and cobalt (bout 0.2%).  What is the best way to isolate and form a cobalt product from this solution.
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Last commented on by kbob
I have now done this and now ahvea dark brown sludge at about ph5. had some issues with the pH adjustment as the reaction seems slow. I now have to get hold of some IX resin beads to test adsorption...
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Started by Aliarsen
I've been working on steel slag and sometimes the solution of leaching get gelated and crystalized?
K
Last replied to by kevinextraction
The analysis of this kind gel will help you to find the reason. Commonly, like Siddingquf said, the sillica gel may be one key factor. Looking forward to hearing more updates.
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Started by jtval
Hi About POX for treatment of refractory gold ore, considering that using only one autoclave can decrease the availability of the process plant, how many autoclaves should be used in POX process? Thanks for the help.
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Last commented on by jtval
Thanks Todd.your experience was very useful.
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Started by mokhtaraazami
Hi as you know one of the method for treatment of refractory gold ore is POX. could you please explain about the limitation of S content in the concentrate? because I found in a Chinese text that the maximum content of S in the sulfide concentrate...
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Last replied to by Todd H
The limitation on sulfur is due to several variables - 1) oxygen demand - how much oxygen can you deliver to the autoclave and 2) how much heat is generated.  In order to oxidize the sulfides you mus...
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Started by CigdemC
We are not sure the stability of the heap if we use agglomerated ore as overliner.
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Last replied to by Yves
You said "use agglomerated ore as overliner"? Do you mean agglomerated heap leach over HDPE liners? This can be achieved by mixing 5 to 10Kg/t cement with moisture added to form small pellets; these ...
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Started by Devon2017
I have many kg of high grade pyrite/freegold concentrate, under microscope the sample looks amazing, I took 1 cup of nitric acid and a teaspoon of roasted concentrate and the pyrite has only half dissolved and no chemical reaction is happening anymor...
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Last replied to by Yves
Yes nitric acid if concentrated at 25% will breakdown pyrite at room temperature with release of red nitrous oxide. You will have to keep adding the acid until there is no more reaction visible. Pleas...
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Started by Laurian Henry
Hi metallurgists, I want to model a cyanide gold leaching plant, please help me to understand the key components to consider when modelling leaching plant (it 's going to be my first model). Thank you all in advance
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Last commented on by Laurian Henry
No Sir, I don't
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Started by tiuganda
Hi. Ive attached sample gold ore sample results. I would like to know whether its leachable with cyanide.
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Last commented on by mtztaj
Mr Todd where is your location
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Started by Metals Guy
Hie guys. I am having problems with the amount of copper associated with our ore. The copper content is not high enough for economic recovery but its high enough to cause problems in our CIP circuit and electrowinning. A typical elution would produc...
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Last commented on by Metals Guy
Thanks Mohammed
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1295
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Started by Hamid2017
Hi guys In a gold plant, the EW circuit efficiency is low, it is suspected that it is due to higher concentration of chlorine in the solution. any article or plant experience addressing this issue and suggesting any solution? your help will be highl...
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Last replied to by Deano
Are you getting high values in the strip liquor so that the problem is only related to the actual EW section. It is often the case that these types of problems are caused by poor values in the strip l...
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Started by tesaygo1
Our country has alot of source of gold-copper ore. But no one attempt to try new technique to process to recover gold on a high gold+copper ore. Most people in my country only know how to recover gold using MERCURY, AND FEW our CYANIDING. I only know...
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Last commented on by tesaygo1
Sorry i didnt send my ore into lab. But base for my testing the gold content of it is 16.5g/t and i think its a oxide, since the pyrite content was a little. But for copper content, i dont know how ma...
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Started by NathanT
I am wondering if anyone has done any residence time testing on any leach circuits or tanks and has any advice they could supply.  We are planning to do a residence time test on our leaching circuit shortly and have ordered Azorubine (basically powd...
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Last replied to by Robert
Putting into solution prior to introducing the tracer is a good practice. The time to dissolve may result in loss of resolution of the tracer peaks. The time for tracer dissolution can be more proble...
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Started by SUPERSX
I need to design a mixer settler for 10m3/Hr emulsion flow rate pl. any body suggest the design calculations. regards, Vijay
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Last replied to by BAUD
Please, have you any idea about the settling process of your product ( settling rate, targeted concentration ) ? Which elements of the system do you want to design ?
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Started by theo
I am fresh graduate from the university currently undergoing training as a metallurgist and i would like to know the factors that can cause multiple tank overflow at the CIL circuit. thanks
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Last commented on by theo
thanks man
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Started by CA
We've recently encountered some problems with electrowinning from carbon that has high Hg loadings.  We are doing an alcohol Zadra strip with carbon loaded from a non-cyanide leach.  When using alcohol, we usually see high Au recoveries within 24h...
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Last replied to by jfernando
          It would be possible to remove Hg from solution depending on your operating conditions.  
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Started by John R
I am compiling some data on Merrill Crowe circuits and are interested in how much zinc dissolves.   I would expect zinc to go into solution as gold and silver are precipitated stoichiometrically, but generally a large excess of zinc is added.  Ge...
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Last replied to by Richard S
It has been my experience that there will be excess zinc in your precipitate.  While some zinc will dissolve and form a zinc cyanide complex and deplete free cyanide content in the barren leach solut...

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