Laboratory Testing & General Mineral Processing Engineering

Laboratory Testing & General Mineral Processing Engineering

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Started by Sam_123
Dear Members, Could anyone help me please calculate rotary drum scrubber power & size. I searched a lot on google but was unable to get any material. Thanks & Regards Sam 
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Last commented on by Minesflow
Dia is 2m . So Critical Speed is 29.8 rpm. Drum Scrubbers run at 30-65% of Critical Speed (refer Ausimm doc on Drum Scrubber Design & Selection). So at the lowest limit of 30% it comes near to your 10...
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Started by Faraipaul
Recently we tasked a Borehole drilling company to drill up to 40m with the intention of sinking a Borehole. Long story short, at the 38th meter depth, the Driller hit into a shaft. Assays were done. Very high indeed. Now the challenge is how to proce...
Last replied to by Mike
First some terminology, a "shaft" is normally verticle, or at a very slight angle.  A horizontal or inclined entry would be called a "drift" or "adit".  To strike a "shaft" would call for a horizzon...
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Started by Millza797979
Hi, Has anyone got any data for the impact on increased plant throughput on fixed plant costs (labour etc)? I would have thought that as you go higher throughput (more processing trains etc), that fixed costs would increase slightly, but happy to b...
Last replied to by Mike
First point is to define fixed versus variable costs.  Fixed costs generally being basic infrastructure and corporate/plant overhead.  Variable cost would include utilities, consumables, maintenance...
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Started by Bob2GLTech
Strontium is apparently used as an Aluminum alloy. I have Strontium salts and I want to electrowinn to make Sr metal. I want to buy equipment or contract produce. How do I find equipment to buy?  
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Started by hvyy1612
Should we choose wet or dry grinding ball mill for 660000 tonnes/year olivine, how to calculate mass balance for the ball mill? What assumptions should be applied to the design of the ball mill to satisfy the requirement that the product size is less...
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Last replied to by David
From 300 to 10um: https://www.glencoretechnology.com/en/technologies/how-isamill-uses-horizontal-milling https://www.metso.com/mining/grinding/grinding-mills/stirred-mills/ Good luck!  
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Started by James Hargreaves
Our site purchased a second hand CIL pilot plant to do testwork on different plant conditions.  The plant consists of 6 leach tanks, each of around 65L in volume. We plan to feed the plant concentrate at around 33% solids and a flowrate of 70ml/min...
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268
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Started by koki
I prepared AgNO3 want to test if there are chlorides in it, how do i do that, not testing chlorides with AgNO3. Hope am clear
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Started by Lowcountryminer
elderberries are covering the ground which is rich in hard coal and slightly below it is red clay and below it is white clay(bentonite,gypsum type)where microfine,gold dust is located in all of the above too fine to pan cannot separate from clay befo...
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307
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Started by jakerobinsonrvp@gmail.com
Our office has our own Microfiche lab where we convert paper docs and electronic docs to microfiche as an analog backup.  The process solutions contain silver.  We are not experts on this subject.  The article on this site on the different low-tec...
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Started by Adilbek Rustemov
Hi everyone,  I am looking for various ways on how to increase efficiency of metallurgical operations within my company. We have 10 gold processing plants, most of them are CIP, CIL and some have flotation.  I know some interesting innovative/pat...
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Last replied to by Jorge
I think, you should evaluate the effect of nitrogen as flotation gas on the gold recovery. John Gathje investigated the effect of nitrogen. Results were interesting.
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Started by koki
I want to do pH test using titration method on electrolyte solution from silver cell, any suggestions? how can i determine pH of silver electrolyte by titration method
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Last replied to by Jorge
A potentiometric titration can be considered to determine the pH. The titration involves measuring and recording the millivolts or pH after the titrant agent is added in large increments initially, an...
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Started by elling@moltensaltsolutions.com
Can anyone please help me understand how REE electrowinning with REE fluoride salts works?  The discussion on this site is helpful but I need a broader context (rock from the ground ----> REE metal product)  
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Started by Teggry [closed]
Hi, I'm looking to writing up a procedure on Lime Slurry Strength test. Can anyone run through what the steps are please?
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Last replied to by Teggry
Thanks Jorge, Sorry for delayed reply.
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Started by juanfrancisco1992 [closed]
Spikes, a fashion jewelry from the US, released a few years ago a brand new set of rings made of what they call "tisten", a mixture (notice I haven't used the term alloy) of tungsten and titanium, by far the two most popular "rare" metals used today ...
Last replied to by Mike
You can buy an alloy of tungsten and titanium, mostly from China https://www.americanelements.com/tungsten-titanium-alloy-58397-70-9  
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Started by Luftbert [closed]
Hi, I am a homeowner with an odd oxidation problem - hoping somebody can help.  Will try to keep the story short, though it is a little interesting. For some years, a 3/4" main copper water supply pipe in my basement kept developing oxidation in a...
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Last replied to by Jorge
You clarified your problem, that is good. If your tools show corrosion and oxidation, the acid liquid might have released some fumes in the basement. You are right, they can cause the oxidation of you...
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Started by sbs [closed]
About 50 years ago I obtained a cast US  Mint silver ingot.  The Mint had a program that permitted the public to exchange silver scrap for ingots. The ingot is noted by its serial number on a US Mint Services Deposit Memorandum and Bar Delivery Rec...
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Last replied to by sbs
Thanks for any insight or possibly suggestion of a way to examine the bar differently to gain a fuller appreciation of its appearance.
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Started by jcpolizzi [closed]
Hardened steel firearm cartridge extractor part that is 9.0 cm long and tapers from 0.7 cm diameter to a hooked nipple of (what had once been 0.3 cm diameter but, because of an improper abusive procedure that caused damage by excessive wear) 0.25 cm....
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Started by Eng. Cosmas Wambura [closed]
Hello, i ask for the help about the formula which I may use to get the amount of chemical/reagent required in such chemicals as they are applicable in vat leaching. Sodium Cyanide Ammonium Nitrate Hydrogen Peroxide Caustic Soda Lime Sodium Su...
Last replied to by Mike
These porportions are best determined by performing metallurgical tests. see: https://www.911metallurgist.com/blog/vat-gold-leaching-dissolution
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Started by Andreas [closed]
Hello. Does anyone know a formula to calculate the production rate (tons/hours) of an electrowinning circuit, given the flowrate of the electrolyte (t/h) and the concentration (g/L) of the metal in the electrolyte?
Last replied to by Mike
It kind of depends on a lot of things you did not mention, such as what you are processing.  You can always start with this: https://www.911metallurgist.com/blog/wp-content/uploads/2015/11/Design-Cop...
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Started by Andreas [closed]
Hello. I'm trying to come up with a P&ID diagram of an Electrowinning circuit which has an electrolyte storage tank, pump, heat exchanger and then electrowinning cells. Is there anyone who can help me with a simple sketch of how this P&ID diagram sho...
Last replied to by Mike
It sort of depends on a lot of things you did not mention, such as what you are processing and the rate you are processing it at.
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Started by Ruel Zosas [closed]
Please let me know what kind of metal is this?
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871
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Started by ca1 [closed]
Hello. Can anyone recommend a lab, preferably in North America to do some assay work on a graphite ore that we got in a drill hole?  Specifically we are looking for graphite type and carbon content to see if this is worth pursuing.  Thanks!
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Last replied to by David
NolanGoddard@actlabs.com
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Started by lnldtt [closed]
Hi everyone! I've been asked to test flotation tailings in column leaching. The tailings have a P80 about 120 um, so to test in a column the particles need to be agglomerated first. The question is, is it possible to agglomerate the sample with this ...
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Last replied to by David
https://www.911metallurgist.com/blog/wp-content/uploads/2015/10/BACTERIAL-OXIDATION-OF-A-REFRACTORY-ARSENOPYRITE-GOLD-CONCENTRATE.pdf https://www.911metallurgist.com/hydrometallurgy/bioleaching-techn...
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Started by Dirt Jeffe [closed]
anyone have XRF capable of reading a multi PGM sample that contains both Pd and Rh some Au? My understanding was that Pd and Rh each need a different probe. The product is fine as frog's hair and the last XRF machine (notorious for not reading PGMs) ...
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Last replied to by David
Hello DJ, What size (um) are frog's hair again? Size does not relate to strength. In South America the saying is Pelo de chucha jala más que cadena de barco. 0.5% Au? that is funny! You don't quest...
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Started by david.menendez [closed]
Hi to everyone, I’m trying to find spare parts for an old Denver d-12 lab flotation machine. The impeller we are using has a diameter of around 7 centimeters (2-3/4”). Does anyone know where to get this kind of spares?. We have  asked to Metso ...
Last replied to by Mike
Try Sepor, they sell D-12 machines and parts https://www.sepor.com/product/laboratory-flotation-machine-d-12/  
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Started by Mreza555 [closed]
I'm working with a "LECO ONH836" elemental analyzer. we do not have enough calibration samples for Hydrogen. I wanted to know whether it is possible to add 2 one gram samples (5 ppm) instead of a 10 ppm sample. I assume that will work but Is it stand...
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Last replied to by Jorge
I believe that it is possible to operate the equipment with 1-gram sample. In this case, the range reported for oxygen hydrogen and nitrogen is as follow, Oxygen: 0.00005 to 50 mg Nitrogen, Helium...
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Started by kati567 [closed]
  Hello everyone I did not expose the crushed ore by the action of dilute nitric acid to remove the base metals. I poured chlorinated water and subjected to high temperatures, filtered, added FeSO4. Powder settled at the bottom. What d...
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Last replied to by Jorge
After adding chlorine, it is necessary to precipitate the dissolved gold using a reducing agent such as bisulphite or ferrous sulphate. if we consider ferrous sulphate, the chemical reaction is, 3FeS...
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Started by Melih [closed]
First of all,for the processing of gold and tellurium ores,how exactly does the pos-roasting(calsine ores contain % 60- 62 Fe ) process work,what is the way to obtain tellurium. Second,which do you prefer for chemical analysis,aquea regea or fire a...
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Last replied to by Jorge
There are two main gold-telluride minerals, calaverite and sylvanite. Regarding the calaverite, if the ore is heated to around 510 oC, then, the gold and tellurium are separated producing tellurium di...
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Started by Padre [closed]
Hi All, I'm looking for mineral processing icons/symbols that are available for download. Any package or libraries are welcome. Thank you
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Last replied to by Jorge
I forgot to to include the extension. See the right link, https://www.edrawsoft.com/manufacturing-flowchart-symbols.html
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Started by John KK [closed]
We are running Gold Mill , we are using spreadsheets for metal accounting and other production reports. We are looking for sustainable data-base to avoid all the problems related to the use of spreadsheets. I need help on getting the list of proved ...
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Last replied to by Jorge
I believe you can consider some options such as Inventeo, SysCAD, Algosys, Metal Accounting (developed by MMPIglobal), and BalSMART.
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Started by Algev [closed]
Seeking help from knowledgeable metallurgists. I would like to make amalgam's, some of the element I would like to melt together are: Selenium Gallium Which noble metals are compatible and can melted to create an amalgam for example: Selenium an...
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Last replied to by Jorge
Mercury may form amalgam with many metals. The amalgam can be made by direct contact. In some cases, it is necessary to increase the temperature. The typical elements are sodium, potassium, barium, ca...
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Started by Zimboskud [closed]
Hi All. I am desperately looking for a clear protocol for testing the loading of my carbons from CIP to assess how much gold is currently residing on them. Usually I send them to the lab - but it appears as though the accuracy of the labs results ha...
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Last replied to by Todd H
Here is the quickest method I know: Pulverize a known weight of carbon,(may not need to do this), Ash the carbon in a furnace (be careful there will be very little material left and it will be high ...
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Started by kati567 [closed]
Respected, After exposure of ore to chlorine water at higher boiling temperatures and withdrawal of ocher-yellow powders using iron(ll) sulfate. How to release the powder of other non-noble metals and get a pure golden powder capable of melting? Fr...
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Started by jasonmaguire99 [closed]
Hi all,  Our ore/float concentrate contains pyrite and arsenopyrite. I require a high arsenopyrite concentrate with as little pyrite in it as possible for some leaching testwork but have not had any luck.  Does anybody have any experience with thi...
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Last replied to by Jorge
In some cases, it is important to evaluate options to recovery gold from tailings. As part of this lab work, the basic idea is to obtain a pyrite-arsenopyrite concentrate. Most of the gold can be repo...
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Started by Bonzoboy [closed]
I hope this subject is correct for this forum.  I'm looking at a process where high-pressure CO2 (associated with H2O) will be blended in a mill/pulverizer with MgSiO4 (milling the silicates down well below -200 mesh).  I expect the carbonate react...

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