Ball Mill Liner Design

There are many different designs and styles of ball mill liners. As with grinding balls local economics and ultimately operating costs determine the best design and material to use. The initial set of liners is rarely the final design selected. Based upon individual experience, mill superintendents develop preferences for liner designs. The following is given […]
Hardinge Conical Ball Mill

The Hardinge Ball Mill consists of three sections. After the usual type of trunnion bearing the mill consists of a short conical section showing a sharp drop from feed entrance to maximum mill radius. A cylindrical section of varying length then follows and toward the discharge end connects with a comparatively long and conical section […]
Grinding Rule of Thumb

Here is a list of Rules of Thumb often used in Grinding Circuits: Fine ore bins (or stockpiles) that provide feed to the grinding circuit should have a capacity equal to 30 hours of processing. Source: Northern Miner Press Grinding is a low-efficiency, power-intensive process and typically can account for up to 40% of the direct operating […]
Stockpile Segregation

The video below graphically explains the common problem of Coarse Ore Stockpile Segregation. This topic relates to SAG Mill tonnage and the bad habit of putting bulldozers “dozers” on ore stockpiles. Stockpile-Segregation”>
Standard Bond Ball Mill Grindability Test Method-Procedure

Here is the old Allis-Chalmers Bond Work Index Grindability Test Procedure. The standard feed is prepared by stage crushing to all passing a 6 mesh sieve, but finer feed can be used when necessary. It is screen analyzed and packed by shaking in a 1000-cc graduated cylinder, and the weight of 700 cc is placed […]
Gibson Roll Ball Mill

CRUSH, GRIND and CLASSIFY in a single pass! YOU Will save time, money and labor with the Gibson combination Elliptic Roll and Ball Mill.• It is the first successful mill put on the market that will take the mine run of ore. Crush grind and classify in a single pass. • Horsepower consumption over one […]
Marcy Overflow Rod Mills

Primary Grinding in open End ROD Mills successful since 1919 With MARCYS THE USE of MARCYS Open End Rod Mills for primary grinding is today receiving considerable attention – rightly so. The open end rod mill is an excellent primary grinder because it is efficient and economical for preparing food to tube or ball mills. Considering […]
Rod and Ball Mill Discharge Housing

Most Marcy Rod/Ball Mills are provided with a discharge housing mechanism mounted independently of the mill. This unit consists of the housing proper, plug door, plug shaft, arm and various hinge pins and pivot and lock pins. The door mechanism is extra heavy throughout and is subject to adjustment as regard location. Place the housing […]
Solvent Extraction & Electrowinning (SX/EW) Plant Design

Cerro Verde began operations in April 1977, originally formed and operated by Minero Peru, as a state-run mining company. The electrowinning tankhouse was designed to produce 33,000 metric tonnes per year (mtpy) of copper cathode operating with current density of 184 amps per square meter (A/m2) and 88 percent (%) electrical current efficiency. In 1994 […]
Typical Reason to Replace a Ball Mill Trunnion ‘unexpectedly’

What is the typical reason a ball mill trunnion needs to be replaced unexpectedly? It is unclear if the trunnion damage was known ahead of time and planned for a change-out during the shell reline or if it was discovered during the reline work. While, not knowing if this is the feed or discharge end trunnion, there […]