Calculate Ball Mill Ball Size for Optimum Grinding

Calculate and Select Ball Mill Ball Size for Optimum Grinding

In Grinding, selecting (calculate) the correct or optimum ball size that allows for the best and optimum/ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do.  Often, the ball used in ball mills is oversize “just in case”.  Well, this safety factor […]

Levin Grindability Index Test Method & Procedure

Grindability Index Test Method Procedure

The Ball Mill Grindability of ores is generally determined by the Bond standard grindability index test method.  However, this test and procedure is not applicable to fine materials such as sands; the grindability of fine materials must therefore be determined by a comparative grinding method, for which a reference material of know grindability is required. Suitable […]

IsaMill

Look inside an IsaMill and have a look at an installed IsaMill grinding unit. IsaMill Signature Plot

Ultrafine Grinding Test Report AKA IsaMill Signature Plot

NETZSCH Mill

Here is an energy plot AKA an IsaMill Signature Plot AKA a Ultrafine Grinding Test Report.  This test is performed using a Netzsch Grinding lab mill. I also include links to great articles about this powerful ultra-fine grinding technology. 1) IsaMill- 1:1 Direct Scaleup from Ultrafine to Coarse Grinding 2) The Benefits of IsaMill Testing 3) Industry/Research Papers from […]

How to Interpret Particle Size Distribution Data

D50 interpret particle size distribution data

For a great presentation on How to Interpret Particle Size Distribution Data D50 D80 D90 and D10 you need to see https://www.brainshark.com/malvern/particlesize_mining_mineral/z8azT04z0z0?v=3 by Malvern.

Compare the Benefits of Steel VS Rubber Mill Liners

Steel VS Rubber Liner Comparaison

When are steel liners better than rubber/poly-met liners in a SAG mill or Ball Mill?  Let’s compare! Rubber Liners are better for abrasion grinding ie: cascade action but not for cataract mills. The graph below shows the increased operating cost of rubber and steel liners as the grinding ball size increases.  Larger mill, larger ball… […]

How to Size a Cyclone | Hydrocyclone

Hydrocyclone

How to Size a Cyclone or Hydrocyclone has a well establish step-by-step process for which Richard A. Arterburn was a pioneer.  Since this paper and its hydrocyclone sizing method is becoming hard to find, I uploaded it on here. Use the 911Metallurgist Online Cyclone Design Calculator. https://www.911metallurgist.com/hydrocyclone-design-equations-and-sizing-parameters-calculations I also include an Excel file prepared by Alex […]

Bond Work Index Formula-Equation

Bond Work Index Equation

What is the Bond Work Index Formula-Equation?  In case you had forgotten, here is a classic: You can read all the details of this now “Biblical” grinding power requirement calculation formula in Fred Bond’s original paper.  You can also review the step-by-step Bond Work Index Test Procedure I posted here. See this useful summary Table of Bond Work […]

Slurry Stream Sample Cutter Dimensions for Grinding Circuit Survey

slurry sampler

A good grinding circuit survey (and flotation circuit sampling) is only as good as the sample cutter used for each slurry stream.  Correct sampler volume and opening size insures your sample is representative of the concentrator stream you are testing.  Here is a good suggested design with opening dimensions.  You need to add the handle […]