Froth Flotation (Sulphide & Oxide)

Froth Flotation (Sulphide & Oxide) 2017-04-04T06:57:31+00:00
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Started by Subash
we are doing potash flotation and need help to increase in recovery. we are getting variable flow and varying solids percentage. any method to adjust the same in flotation cell
Last replied to by Nathan Sudom
Hi Subash, are you having trouble obtaining a clear brine?  Is this affecting your potash recovery? 
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Started by Anupam
What should a flotation cells' rotor direction of rotation be; clockwise or counter-clockwise?
Last commented on by benmuntean
I worked in South America but never i din`t check recovery of copper in relation with Coriolis effect. Can be one interesting think for operation gays to check...Northern hemisphere and Southern hemis...
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Started by ASHUTOSH SHANDILYA
Pls. suggest which type of flotation cell is more preferable for TALC Beneficiation. Like; Horizontal flotation cell (forward flotation), vertical column flotation cell, hydro flotation or any other . Input Talc brightness is 75-76 . and we want to ...
Last commented on by ASHUTOSH SHANDILYA
Thanks Mr. Bob . Actually company like Mondo Mineral is dealing with talc and adopted froth flotation process long ago . if anyone having idea about that , pls. suggest
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Started by saibalmet
We are processing Pbs -Zns  ore . our plant consist of Ball Mill and Spiral classifier with 30 TPH capacity. Our main problem is that in our floatation cell in lead , in initial rougher cell we are getting very few amount of lead as an overflow but...
Last commented on by opg2729@gmail.com
What are the alternative chemicals to sodium cyanide for depressing pyrite in zinc flotation process?
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Started by KHM Reddy
In flotation plant, why is the pulp density in a flotation conditioning tank is maintained higher than that of flotation cell?
Last commented on by Josue Nduwa
Very well said !
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Started by omer.canieren
Hello, I'm conducting a study on gold flotation where I will use xanthate as a collector reagent. In this regard, I encountered a problem that is the xanthate is covering mineral surface with help of chemical adsorption. After that cyanide solution ...
Last commented on by omer.canieren
Thank you dear friend.
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Started by wabeymet
how can I know that my reagents are affecting my recovery rates. I do hear reagent trap but don't know how to identify the situation or solve it. also will like to know the positive effects and negative effects of various reagents.ie collectors,mod...
Last replied to by David
Also: https://www.911metallurgist.com/blog/flotation-reagents https://www.911metallurgist.com/blog/laboratory-flotation-testing https://www.911metallurgist.com/blog/flotation-recovery-cumulative-gr...
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Started by Sachin Prakash
I have a problem with my gold concentrate. My ore contains a percentage of pyrite which suddenly found itself in my flotation concentrate. Do you know what laboratory tests, and collectors that I can use in the flotation to improve my product by a...
Last replied to by JP Garnier
Hello, Please precise what are the conditions of your current process and we may be able to further dig into solutions if indeed Au is not associated with pyrite and cannot be liberated by finer grin...
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Started by Mahdi
Hi, my research is about flotation copper oxide. what reason is it flotation malachite does not work as well as chalcopyrite and copper sulfide? is there any problems in structure malachite? 
Last replied to by JP Garnier
Dear all, In the alkyl hydroxamate family, you can also consider Aero 6493 and 6494 and a promising newer generation of reagent OX100 that Solvay will be commercializing later this year.  Thanks J...
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Started by GCHEM
I am looking for a supplier for a reagent but don't know the name of the chemical product for it. Without knowing the chemical product name for the reagent, I could not find the supplier. This reagent is used for beneficiation of tungsten ores. It is...
Last replied to by GCHEM
Thank you very much Max for the valuable information provided! I will contact Flomin and Cytec for more information. Appreciate your help!
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Started by peyman
how condition need for flotation of alumina from  Nepheline syenite ?  
Last replied to by David
Hello peyman, for now see https://www.911metallurgist.com/blog/flotation-mineral-processing#nepheline_syenite_flotation https://www.911metallurgist.com/blog/extraction-process-of-aluminium-from-baux...
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Started by AlexYL
Hi, just wondering.. How do I find the volume of the flotation cell needed to process 30000 kg/hr of feed? Assuming the retention time is 10 minutes for tungsten. Thanksss!
Last replied to by Robert
That's not really enough information to design a flotation plant. If you search this site,  https://www.911metallurgist.com/blog/calculate-flotation-cell-capacities-volume-vs-retention-time  
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Started by cameron
The existing mechanical floatation cells treat fine coal particles(
Last replied to by swadhinsaurabh
Hi Cameron, People used to float -0.5mm coal in flotation cells in 1960s,70s and 80s, but now they have switched to -0.25mm flotation. It is recommended that maximum size particle that you try to flo...
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Started by Boyd
How can i produce desired grades in copper concentrate of 24%TCu and 10 %TZn when floating the mixed sulphide vocanic sedimentary material? with the zinc concentrate circuit the results are attainable, but we seem to produce the bulk concentrate on t...
Last replied to by David
What are the feed assays? %Cu/%Zn/%Fe Do you have any oxide copper in feed? What feed grind size are you working with? Any regrind; to what size? What reagent dosages are you using now? What pHs ...
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Started by DARIO
We are operating a Floatation Circuit which is showing a higher Grade in the Final Tails Compared to the Feed. As can seen from the attached report, Feed    Grade               |       Final Tails1.20 Cu 0.47 AsCu 1.31 Cu 0.53...
Last replied to by Japhet
Sure, i do agree with Bob Mathias, one more points check the source of spillage(if any) and the sump pumps where is directed to. Is the bunds for rougher and cleaners separated? 
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Started by Fantom
How, by flotation, would you separate sulphide rock with 8% Pb, 9% Zn, 0.3% Cu, and 3.5% Mn? Do you think it would be possible to produce 4 different and clean (penalty free) concentrates? Any possibility to make a manganese, a zinc, a lead and copp...
Last replied to by David
Hello Mr. Silverbus and welcome to 911Metallurgist, This seems to be the topic of the week. I have seen enough about it already! Am so glad I stopped investing in mining and now stick with cheese onl...
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Started by Tamzon
What mineralogical or electrochemical factors could hinder froth formation during chalcopyrite flotation? I do not understand what are the contributing factors in delayed and/or no froth formation.
Last replied to by David
Tamzon, please answer Bob for further help. Frother is added with two main purposes: to reduce and control the bubble size in the pulp by maintaining a target concentration around the bubble formati...
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Started by Romain CADENAT
Dear All  I need to transfer some phosphate froth concentrate (coming from flotation cells) and feed a dewatering hydrocyclone. What should be my average solid concentration for a correct pumping ? I consider 21% solid (weight basis). Do I need to ...
Last replied to by David
With regards to froth tenacity,  it always pays to observe the ability of the froth to breakdown in launders and pump hoppers. While the majority of froths break down easily, it may be necessary to ...
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Started by Alan Carter
how to select flotation cell and size for a capacity upto 125 t/h of copper (chalcopyrite ore). the pilot plant flowsheet is given and also copper grade and recovery is given in attached picture.
Last commented on by
Hi, there is no reason not to go for flotation, this is new copper mine basically chalcopyrite, i would be glad if you can size columns. thanks in advance
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Started by Azadeh
Hi. I aerate the pulp in conditioner to decrease pulp potential for anglesite flotation with Na2S. but how can I decrease the pulp potential more and more?
Last replied to by Bill Fraser
Azadeh, an ORP of -80mV should be where anglesite flotation takes place using NaHS Sodium hydrosulfide at around pH 9 (NaHS will affect that also). This may also help https://www.911metallurgist.c...
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Started by Amare Goitom
currently, batch rougher flotation test is ongoing in our metallurgical lab. the test is aimed to separate sulfide ore Cu and Zn in their circuit, but in the zinc rougher circuit normally, we observe grey, bit shiny and oily surface which does not le...
Last replied to by Bill Fraser
A, post your test results AND test conditions if you are serious about us helping you.
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Started by Saddam
I have been given a project on optimization of copper concentrate grade so as to improve copper and gold recovery. I need help on the main factors which I have to consider in my project. The targeted copper concentrate grade at the plant is 18- 20%C...
Last replied to by Bill Fraser
What frother?  MIBC, Dow, Pine Oil? Glycol? What pHs are you running at?  What is you Au/gold content in tailings?   Your PAX, what strength are you mixing it at 10, 15 or 20%? 500 ml/min: are ...
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Started by Gaco
What reagents(i.e collector and frother) can you recommend to simultaneously float copper sulfides and copper oxides?
Last replied to by max skinner
Marshal is correct, the only comment I want to make is you will not likely be able to use your water over again, no return water except to the oxide circuit. Oxide flotation return water will cause ha...
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Started by glocmines
The ore is Copper Sulfides with liberation size of 130 um, Pyrite of 100um and Magnetite of 160. since magnetite is the coarsest, can we place the magnetic separator before flotation. Our ball mill is set to produce a P80 of 150 um in the cyclone ove...
Last replied to by Khosana
Usually one would go for float first and then followed by magseps. Put it magseps prior to float might compromise your Cu recovery.
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Started by Mahdi
Is there a way for flotation of copper oxide? Is it possible to recovery up to 75 percent achieved? I have sample that about 45% of copper oxide and about 40% recovery was achieved with the SIPX and Sodium Mercaptobenzothiazole Dithiophoishate collec...
Last commented on by Khosana
Hi Mahdi, Which float equipment were you using to conduct this test?
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Started by anyarko1129
I will like to know if there is rule in adding a cleaner scavenger stage in a copper cleaner circuit. I have seen copper flotation circuits with and without cleaner scavenger stages. Simply the circuit with the cleaner scavenger stage, tails from fro...
Last replied to by David
Hi, is this an operating plant? What is your feed grade? What is the 1st cleaner tails assay? Much iron in the feed/tails? Regrind in place? What is your rougher %mass pull? Many would says a good cl...
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Started by lorelie
Is it possible to flot galena first before sphalerite? if the P80 is 160 microns. The liberation size of galena is 90 microns and for sphalerite is 150microns
Last replied to by DavidS
Hi Lorelie, the above answers are both excellent and in answer to your latest question, yes.  I have worked on two Pb/Zn plants and both utilized conditioning tanks before both the Pb and the Zn cir...
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Started by DORA DORA
How to separate arsine from an enargite- pyrite ore to form arsenopyrite by flotation?
Last replied to by inOr
I certainly hope you're not trying to do what you say - make arsine from enargite.  Did you mean arsenic or arsenide?  I don't know the chemistry of the reaction you are proposing, and it must be fa...
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Started by mjhabibian
I try to float the lead mineral the mineralogy is as follow: The sample consist mainly of various types of Fe hydroxides and silica together which occupies over 81 volumetric percent of the sample. The main Pb-bearing phase is actually a Fe hydroxi...
Last replied to by David
mjhabibian, thank you for a complete and detailed question.  You are an example to others. We'll help you as best as we can.  Your chemistry does appear much too much complex. How can you operate t...
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Started by simbarashe chauraya
Hi Guys, I recently ran a concentrate production campaign and I am a bit stuck on how to CALCULATE THE SPECIFIC POWER INPUT IN THE ROUGHER STAGE BASED ON THE KW RATING OF THE MECHANISM AND THE VOLUME OF THE FLOTATION CELL EXPRESSES AS ( KW/M3) – ...
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Started by KUICGO
Has anyone done similar research?  Ivan Brezani's work announced in the MATLAB website attracted my attention. Flotation kinetics - modeling  I have an idea that it could be a part of my master's degree paper, because I really want to do somethi...
Last replied to by Xanthate
This may help you http://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.485.5533&rep=rep1&type=pdf
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Started by priyanka muppana
what are the frothers and collectors for calcium sulphate and ferrous sulphate ?  
Last replied to by David
Hello PM, gypsum flotation is very similar to calcium carbonate flotation but depends as well on the morphology of the material, whether it is scale like or crystal like. The general flotation of gyp...
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Started by McDeejs
can i use flotation for a 3wt% nickeliferous ore  and what reagent should i use for the flotation. If flotation is not applicable what hydromet method should i use to get a concentrate of 20% NICKEL... without pyromet  
Last commented on by McDeejs
Thank you David, the sulfur content in the ore is very low so presumably am dealing with laterite. So flotation is out of the question now.
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Started by maino.kaupa
I work in the gold mine mill were we extract gold and silver from both oxide, sulphate and transitional ore at mill rate of 680 t/h, just now we introduce NaSH replacing copper at flotation other reagent in place froth, promoter, PAX. What will be t...
Last replied to by Bob Mathias
I suppose you are trying to sulphidize the copper for flotation. OK, this depends. You need to test to know. It could be 500 to 2000 g/t NaHS. Try and you will see how sulphidizing the oxide minerals...
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Started by Bubbles
To increase the recovery in a flotation process is the stirring speed of the cell important? What is a good recommended speed RPM for the agitators? Does agitator rpm affect flotation recovery? Some say there is no optimum speed that fits all, but ...
Last replied to by Bob Mathias
Most modern mechanical flotation cells run typically somewhere between 4 m/s to 8 m/s tip speed on their rotors. Flotation machine manufacturers generally have a design speed that is somewhere in this...

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