Grinding & Classification Circuits

Grinding & Classification Circuits

  • To participate in the 911Metallurgist Forums, be sure to JOINLOGIN
  • Use Add New Topic to ask a New Question/Discussion about Grinding.
  • OR Select a Topic that Interests you.
  • Use Add Reply = to Reply/Participate in a Topic/Discussion (most frequent).
    Using Add Reply allows you to Attach Images or PDF files and provide a more complete input.
  • Use Add Comment = to comment on someone else’s Reply in an already active Topic/Discussion.

Increased ball consumption (2 replies)

H
banyechan
6 years ago
banyechan 6 years ago

what reasons for the increasing ball consumption after converting my overflow mill to grate discharge mill?

P
Peter J
6 years ago
Peter J 6 years ago
1 like by David

Grate Discharge has a steep pulp gradient for a quick discharge operation. A grate and pulp lifter assembly at the discharge end of the mill enables a ball charge of 45%. The grate at the outlet of the shell causes less excessive grinding, compared to an overflow type. Therefore, generally, it is best suited to grind materials up to particles ranging from 60 to 100 mesh.

The overflow type of Ball Mill is designed to overflow and discharge materials from the trunnion on the outlet side.  This creates less bed volume for pulp.  With more pulp in a grate mill you will need more balls, or consume them faster. Generally an overflow mill does not grind as fine as a grate mill and is better suited to fine-grind materials up to particles ranging from 150 to 200 mesh.

 

b
Robert
6 years ago
Robert 6 years ago
1 like by David

From SME Mineral Processing Handbook, Ed. N. Weiss, SME, 1985, page 3C-28 and surrounding article on grinding:

“In grate-discharge mills, due to the lack of pulp in the zone just in front of the grate, there is a loss in grinding efficiency and and increase on ball and liner wear in this portion of the ball mill.”

Look at the pulp filling of charge for overflow and grate discharge mills:

https://www.911metallurgist.com/blog/overflow-vs-grate-discharge-ball-mills

 

There is much more opportunity for metal-metal wear.

See King, Technical Notes 6. Grinding, 2000:

http://www.mineraltech.com/MODSIM/ModsimTraining/Module6/Grinding.pdf

Please join and login to participate and leave a comment.