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Polymetallic Flotation Concentrator

This ore processing plant is for the flotation of 2 base metals (Cu/Pb/Zn/Co/Ni/etc.) which may or may not contain precious metals. These ore deposits are called polymetallic by geologists and metallurgists. This system allows you to recovery by way of differential or sequential flotatio, the sulphide metals in 2 separate concentrates. Examples include: Copper, Lead, Zinc, Cobalt, Nickel, Molybdenum, Pyrite, Pyrite-GoldSilver-Sulphides. This process will also recover silver and/or gold associated with sulphide minerals.

This simple metallurgical concentrator includes single stage crushing, conveying, primary grinding, hydrocyclone classification (optional spiral), slurry pumping, conditioning tanks, 2 rougher flotation circuits and 2 x 3 stages of concentrate dilution cleaning. For each or either metals, a regrind circuit can be added upon request.

If you know coarse gravity recoverable gold is present in your mineral deposit, an iCON gravity gold concentrator (and refinery) can easily by introduced in this process plant.

Our standard packages are for process plants of:

  • 25 Tonnes/Day = 1 Tonne/Hour
  • 50 Tonnes/Day = 2 Tonne/Hour
  • 100 Tonnes/Day = 4 Tonne/Hour
  • 250 Tonnes/Day = 10 Tonne/Hour

This is a standard process plant which includes only the major components of the complete metallurgical flowsheet. A detailed engineering study is required to identify unforeseen omissions that may be required to design the optimum plant.

Additionally, we offer two separate packages for plant tailings thickening/filtration and water treatment. Contact us for details.

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Description

911MPE offers all the major components of this complete process plant designed using these key design parameters:

  • Coarse/Fine ore bin
  • Vibrating Grizzly feeder
  • Jaw crusher
  • Wet/Dry reagent feeder
  • Conveyor belts
  • Primary Ball Mill
  • Regrind Mills (Optional)
  • Hydrocyclone
  • Slurry pumps
  • Conditioner tanks
  • Rougher cells (18SP)
  • Cleaner cells (15 SP)
  • ROM = 100 mm
  • Jaw crusher F80 = 75 mm
  • Jaw crusher P80 = 15 mm
  • Ball Mill F80 = 15 mm
  • Ball Mill P80 = 100 µm
  • Hydrocyclone overflow = 35%
  • Rougher pulp density = 33%
  • 1st/2nd/3rd Cleaner pulp density = 15%
  • Rougher Retention time = 22 min
  • Reagent used: Lime, CuSO4, PAX, MIBC, NaCN, ZnSO4, SIPX

Our standard packages are for process plants of:

Process development testwork and detailed engineering are essential services 911Metallurgy Corp. offers separately. The equipment package described herein does not include any permitting, infrastructure, foundation, electrical, assembly, reagents/supplies or commissioning. These are all additional paid-for services we do offer if you need them.

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