Coarse Flash Flotation Circuit

DESCRIPTION: A Unit Flash Flotation Cell in coarse concentration flotation circuit. This flowsheet is similar to our Coarse gravity concentration followed by flotation circuit. ORE TREATED: This flowsheet can be used on ores wherein the base metal minerals are freed at a coarse size. This is often seen on Pb Lead/Galena flotation located on the ball mill […]
Flotation & Shaking Tables with Open Circuit Ball Mill

DESCRIPTION: Flotation followed by shaker table concentration in open circuit grinding. ORE TREATED: When the mineral in an ore is freed at a coarse mesh, this flowsheet gives high recovery and high capacity. The practice is limited in scope, as on ores requiring fine grinding, closed circuit is preferable, and on ores wherein the gold is free, amalgamation […]
Fine Grinding in Cyanide Plant

This plant, near Marysville, Montana, was planned to treat the ore from the Piegan and Gloster mines, the latter being one of the early and famous producers of the Marysville district. When the mill was closed, treatment consisted of stamp milling, followed by pans and settlers for pan amalgamation. The extraction was evidently poor, because, a […]
Stamp Mill Animation

When stamp mills are used for dry crushing, double discharge mortars are provided (see Fig. 50), and the screens are put low down, giving a small depth of discharge. These arrangements are necessitated by the difficulty of discharging the crushed ore from the mortar, the only means of doing this being the dashing of the […]
Grinding Circuit Startup and Shutdown Procedure
Grinding and Classification Circuit

Our EXAMPLE Grinding and Classification Circuit is designed to grind 500 tonnes of ore per day, operating 24 hours per day, with an availability of 95%. This circuit will grind -5/8″ material from the Crushing Plant, classify the slurry in one of two cyclones, and pass 70% of the minus 200 mesh material to the […]
200 TPD Crushing and Grinding Circuit – Gold Leaching Plant

I was asked to “size/design” the crushing and grinding circuit required to process 200 TPD of a mystery ore = without hardness or much sizing data. All I had were a set of videos showing how the current 50 TPD plant worked at feeding the gold leaching carbon adsorption plant. I had to improvise a […]
How to Improve Cyclone Separation

Good cyclone separation depends upon control of pressure drop, pulp density and apex size. The ‘pressure drop’ may vary but should not change rapidly, and is held at safe levels by keeping an adequate sump level. A falling sump level causes cavitation in the pump and reduction in feed rate; pressure drop in the cyclone […]
Ball Mill Trunnion Bearing Lube System

On a 11’-6” x 22’-0” Ball Mill, the trunnion bearing lubrication system provides continuous low pressure flood oil for cooling and lubrication of the bearings, and high pressure oil for hydrostatic lift of the feed and discharge trunnions during start-up of the mill. System monitors including pressure switches and flow monitors are provided, along with temperature […]
VertiMill Sizing Example

This was a case study for an expansion of a 2200 TPD SAG Mill operation. The client wanted to increase the plant to 2700 TPD @ 30um. Some plant samples were taken, work indexes obtained and data simulated. As it turns out a single 3000HP Vertimill would get that done. The applications of the VERTIMILL continue to […]