- from 2.5" rock to 3/8" product = 150 lb/hour
- from 3/8" rock to 20 mesh product = 50 lb/hour
- total from 2.5" to 20 mesh in 2 passes = 40 lb/hr
The 911MPEJAC23 is a Small Jaw Crusher of 2.25" X 3" manufactured to easily crush any rock from 2" (50mm) down to a D50 of 700 micron (28 Mesh) which also correspond to a crushed discharge P80 size of 80% passing 1400 microns or 14 mesh. The discharge opening (closed-side-setting) of this 55 mm X 75 mm "big-small crusher" you can adjusted with a wrench. With a short throw at a quick 525 RPM (speed eccentric overhead), this small rock crusher can almost pulverize without dusting of your run-of-the-mill, chain beating, hammermill small prospectors often buy. This portable and lightweight (35 lbs.), is perfect for low volume metallurgical sample preparation or any small home laboratory a gold prospector would have in his garage. Crushing Rate:
The 1" X 2" 911MPEJAC12 Small Rock Crusher is designed to finely crush rock and stone like aggregates or your favourite ore type (gold, silver, copper, etc.) from 3/4” (20mm) feed size down to a D50 - 50% passing 50 Mesh (300um). This also correspond to a crushed products P80 size of 80% passing 1.5mm or 14 mesh. This small jaw crusher and its miniature opening gape of 25 mm X 50 mm, can easily adjust by hand. The CSS, known as the closed-side-setting, can be choked down to effectively pulverize the rocks you feed in. With a short throw at fast 500 RPM, this small rock breaker acts as a quasi-sample pulverizer without the dust of your typical cheap hammermill, chain beating, impact crusher amateur prospector often fall for and purchase online. IN-STOCK
The 911MPE-JAC34 or 3" x 4" (75 x 100 mm) is our biggest Small Jaw Crusher. Handcrafted in Canada, is designed crush rocks/ore of any type (gold, silver, copper, granite, cement, bricks, etc.) 3” (75mm) in size down to 50% passing its CSS closed side setting of 1/8". With a 375 RPM overhead eccentric, and equipped of a 3 HP electric motor or 6.5 HP gasoline engine, this small primary rock crusher/breaker will quickly have your hard-rocks crushed to under 1/4" and be ready for secondary crushing. Use this jaw crusher ahead of a hammermill to preserve the life of that hammers and screens on the mill. This jaw crusher weighs in at 150 lbs. IN-STOCK
As you know, laboratory cone crushers hold a price that most consider high. An alternative is this lab scale cone-like high performance rock crusher. Our 55 x 75 millimeter 911MPEJAC23C Crusher is fabricated to crush anything hard, from quartz gold or to rare earth magnets, into fine powder. Feed this little crusher <2” (50mm) rocks to get a product P80 of 1400 microns (14 mesh). As your rock flows into the cone hopper into the crushing plates with feed cavity gape of 2.25” x 3”, it emulates very well the crusher obtained by a high price laboratory cone crusher. The single toggle and CSS can be adjusted with the twist of a wrench all the way down to just 1 mm. Just look at the sieve analysis performance curves below. The 911MPEJAC23C's high-frequency overhead eccentric moved the crusher' short throw at 525 RPM to quickly pulverize all rocks without dust. Unlike your common “econo chain-whipping impact crusher", you can work safely without noise or dust. This small, cone crusher "work-a-like" can crush up to 12 kg per hours (25 lb/hr) of hard stones. It is the perfect high grade gold ore pulverizer for all home mineral processors for small home laboratory type arrangement. The ground particles given by this crusher are commonly freely-liberated sufficiently and almost ready to pan or process over a shaker table for gravity gold separation. The footprint of this rock crusher is small at 16" X 24".
The 911MPE812 is a heavy duty 200 mm X 300 mm cast jaw crusher has a CSS of 15 mm to 50 mm (5/8" to 2") and is driven by a 7.5 HP electric motor. This jaw crusher is relatively light in weight at 300 Kg.
The 911MPEJAC34CE is a 3" x 4" Rock Crusher that will crush to 50% minus 1/4″. It is easily adjustable closed side setting goes from 3/8″ to 1.5″. With a 375 RPM overhead eccentric, and equipped of a 2.5 HP electric motor, this small primary rock crusher/breaker will quickly have your hard-rocks crushed to under 1/4″ and be ready for secondary crushing. With a capacity of 200 pounds (100 kg) per hours, the 911MPEJAC34CE is a sturdy 200 lbs rock crushing machine, can stay in your garage, Includes operating manual, a feed hopper, eccentric pulley, pre-installed and replaceable Manganese jaw plates. Select between a gasoline or electric motor at no charge.
Industrial Rock Crushers employ two planer crushing surfaces set at a small angle to each other and convergent downward. One plane is fixed and the other is pivoted either top or bottom allowing a reciprocating motion when pushed by a pitman-toggle arrangement activated by an eccentric drive. The 3 common variations of the jaw crusher drive system are describe here. The
Blakefeatures a double toggle jaw crusher drive mechanism which gives relatively smaller movement at the receiving end of the chamber generating a powerful crushing action for large rock pieces. A refinement on the crusher illustrated is the use of a curved jaw plate on the swing jaw which renders the crusher non-choking. This curvature decreases the effective receiving opening but does prevent choking and thereby increased capacity. A high-capacity Blake has subsequently been manufactured which has a decreased crushing angle and several altered structural design details. This type of crusher is now more commonly installed unless the prime objective is to have a maximum receiving opening for hard and coarse feed. The single toggle jaw crusher is similar to the Dodgetype in that maximum movement is at the receiving opening but in all other respects compares with the Blake type. The actual crushing motion is somewhat complicated consisting of vertical as well as horizontal components. The machine is popular for its simplicity, light weight, moderate cost and ease of adjustment as well as its high capacity and high reduction ratio. It is particularly applicable for portable crushing rigs. Its disadvantages are high wear of jaw plates due to the vertical component of movement and its vulnerability to bearing damage due to shock loading.
For sale are the 911MPE-24, 911MPE-44, 911MPE-56 and 911MPE-6100 both Laboratory Crushers are designed for fast and efficient crushing of medium-hard rocks and ores. It is compact and of rugged construction for general laboratory or small pilot plant operations. These small Lab Crushers have a wide range of applications across many industries such as mining, metallurgical industry, coal, geology and chemistry. Advantages:
- Simple structure, easy maintenance;
- Stable performance and low noise;
- Even final particles and high crushing ratio.
- 2.5" x 4" jaw opening 911MPE-24
- 4" x 4" jaw opening 911MPE-45
- 5" x 6" jaw opening 911MPE-56
- 6" x 10" jaw opening 911MPE-610
The 911MPEJAC34C-G/E is a 75 x 100 millimeter Hobby Miner's Jaw Crusher. Its 3″ X 4″ gape will break to 50% minus 1/4" CSS and rocks/ore hosting gold, silver, copper or any recycle material such as magnets, granite, cement or bricks. Is easily adjustable closed side setting goes from 3/8" to 1.5". With a 375 RPM overhead eccentric, and equipped of a 6.5 HP gasoline engine (196 cc), this small primary rock crusher/breaker will quickly have your hard-rocks crushed to under 1/4" and be ready for secondary crushing. With a capacity of 200 pounds (100 kg) per hours, the 911MPEJAC34CG is a sturdy 200 lbs rock crushing machine, can stay in your garage, small mining claim/camp of follow you around in the back of your pickup truck. The 3" x 4" Small Miner's Jaw Crusher, comes with: Operating manual, a feed hopper, eccentric pulley, pre-installed and replaceable Manganese jaw plates. Select between a gasoline or electric motor at no charge.
The 911MPEJC100-M/T Laboratory Jaw Crusher is engineered for rapid reduction of hard and brittle materials.
- 4" X 5" (100 mm X 130 mm) Jaw Opening
- Quick and easy to clean due to front door access
- Stepless, reproducible gap-setting by hand-wheel
- Manganese Jaw plates
- Easy exchange of jaw plates and side liners
- Modular infeed hopper: removable, with splash back protection, batch-loader or dosing plunger
- External control box with start/stop
- P80: < 2 mm
- Standard 3 x 380 V/50Hz Motor (customizable)
- Contamination-free crushing because of 4 different grinding tools
- This Crusher will crush Minerals / ores / slags Cement / cement clinker / concrete Glass / ceramics / corundum Soil samples / sludges Coal / coke / drill core Industrial waste
If you are looking for a low cost geology sample XRF crusher/pulveriser, the 911JAC12C Mini Portable Rock Crusher is the machine. With its 25 x 50 millimetre gape, is ingeniously made by its manufacturer to crush gems, geology exploration samples, rock chips, rocks and stones exceptionally fine your preferred mineral type. Whether or not your rocks is ore and contains gold, silver, copper, etc., you feed it into the powerful rock breaker at 3/4” (19mm) feed size and you will obtain a crushed product with a D50 = 50 Mesh (50% Fully Dressed Mini Crusher has a modest 1” x 2” gape opening ahead of its jaw. The single toggle, closed-side-setting, can be changed using the easy to adjust hand-dial with which you can control the choke point down to efficiently pulverize rocks you feed in.
This crusher is the finest of our lines of jaw crushers which we offer. Others include: Superior, Type “B” Blake, Fine-Reduction and Dodge — sizes, 4 by 6 to 84 by 66 inches. A reciprocating machine, the crushes material in a straight line between jaws — without grinding or rubbing surfaces.
LOWER JAW CRUSHING COSTS
As you compare this jaw crusher feature for feature with other makes you’ll see how this modern crusher lowers principal costs—power consumption; lubrication; jaw plate, toggle plate and bearing wear you’ll understand why we say the crusher promises you a new low cost per ton of material crushed!
HANDLES HARD ROCK
A jaw crusher is recommended for tough, abrasive, high compressive strength materials. Special machines have been designed for ores having compressive strength as high as 80,000 lbs per sq in.
- All-steel sectionalized frame. End members are box section. Deep side members of welded steel plate.
- Deep crushing chamber assures positive nipping action minimizes slippage and jaw plate wear.
- Uniform-wear crushing chamber results in higher ratio of reduction and greater capacity than possible with straight jaw plates.
- Suspended type jaw plates permit expansion caused by peening of manganese steel.
- Wearing plates behind jaw plates eliminate wear on jaw and frame.
- Tension springs take up bolt stretch reduce maintenance practically eliminate breakage.
- Swing jaw deflection plate eliminates wear on hub facilitates feeding. Replaceable.
- Toggle seat shields reduce wear by deflecting grit from seats.
- Toggle seat wedges are a simplified method of clamping toggle seats to jaw — more securely.
- Replaceable cap nuts simplify replacing jaw plates. Not necessary to pull jaw back to remove bolts.
- Long box section swing jaw is suspended from shaft equipped with “Scor-proof” bushings.
- Three-piece toggle plate has renewable machined ends reduces replacement costs.
- Swing jaw shaft ties frame sides together, adds rigidity to frame.
- Box-section steel pitman has water-cooled cap. Cooling coils are embedded in babbitt.
- Adjustable crushing stroke is provided by means of simple shims.
- Toggle block shims provide maximum adjustment for wear maintain toggle and seat alignment.
- Balanced flywheels offset reciprocating action smooth operation with minimum vibration.
A JAW CRUSHER DESIGNED FOR OPERATORS
First—those who have rock or ore tougher and more abrasive than most material. Second—the operators who’ve had difficulty with other designs of crushers. And finally—the operators who naturally buy the best—expecting their added investment to be written off in comparatively short time through lower operating and maintenance costs!
Compare the dimensions with those of conventional jaw crushers. It measures up to 20% longer; has up to 35% deeper crushing chamber! And while you naturally expect to pay more for this bigger, “deluxe” crusher, it follows that you get more too! For example:
You get a crushing chamber with full-width receiving opening — increased capacity! You get an acute crushing chamber that minimizes slippage — very important with hard, tough materials. You cut down crushing power required — through longer pitman and front toggle. You reduce packing, get closer setting — through longer jaw, non-choking plates. You lower maintenance cost, get longer jaw plate, toggle and bearing life — through lower structural stresses, simplified design.
Yes, adding these and more advantages, a new crusher gives you a lower cost per ton of material crushed than comparable crushers!
- Thick, heavy steel plate side frames—reinforced by vertical and longitudinal stiffener ribs.
- Large pitman shaft frame bearings — are babbitted, water-cooled — designed for quick removal or replacement without having to strip crusher.
- Welded steel frame is sectionalized for convenience in moving the crusher to a new location.
- Deep weld construction throughout ensures greater strength, protection against breakage.
- Entire frame stress-relieved to maintain accurate, true alignment and provide greater strength.
- Exclusive box-section welded-end design—up to 50% stronger than conventional one-piece frame construction.
Frames of these crushers are built for maximum rigidity — designed to prevent distortion during operation. Side members are heavy steel plate, reinforced by steel ribbing. End members are cast steel, of box section design, to provide maximum strength.
The side frames are deep-welded and then “stress-relieved” in the huge annealing furnaces to eliminate possible failure adjacent to welds. The result is a uniformly strong frame that will remain true during the long service life of the crusher.
A jaw crusher frames are of sectionalized construction to facilitate handling. This design minimizes heavy lifts makes the crusher suitable for installations where parts must be passed down a shaft or through a tunnel. End members are attached between side members with vertical tongue and groove joints and held together with fitted bolts. Long bearing surfaces prevent angular distortion.
Buy this Jaw Crusher and Save
ACUTE CRUSHING ANGLE
Important differences in design show up visually when a cross-section of the crushing chamber of a conventional crusher is superimposed over that of the crusher. Now you can see advantages of the 1 /3 deeper chamber using non-choking jaw plates. Its more acute crushing angle is carried to the very top of the chamber—permits nipping the largest material that can enter the receiving opening!
JAW PLATES ARE FREE TO FLOW
Lower plates on swing and stationary jaws are suspended from projections on jaws. These plates also support the upper plates. This exclusive feature permits the free expansion of manganese steel jaw plates greatly minimizes the possibility of buckling or warping prevents costly shutdowns!
SWING AND STATIONARY JAWS on the jaw crusher are annealed cast steel box section construction — designed for maximum rigidity. The jaw swings on a sturdy shaft which is clamped to the crusher frame. This shaft also serves as a reinforcing tie across the top of the frame. The entire design facilitates lubrication and replacement of shaft bearings.
Jaw plates are constructed of manganese steel, and have corrugated crushing surfaces which reduce power required for fracturing material. The jaw plates are built two pieces to the jaw. Those on the swing jaw are interchangeable. Plates on the stationary jaw are the non-choking type, not interchangeable. Lower plates on both jaws are suspended from jaw projections and support upper plates. Main advantage of this construction (see above) is to permit free flow of manganese steel. All four plates are held in place by large through bolts equipped with springs to prevent bolt breakage.
BETTER CRUSHING ACTION & HIGHER CAPACITY & SERVICE
REPLACEABLE JAW WEAR PLATES
Here’s still another feature you’ll find on the jaw crusher! Renewable wearing plates — between the cast manganese steel jaw plates and swing and stationary jaws — provide a firm backing for the jaw plates. If, for any reason, looseness develops in the jaw plates, these wearing plates, not the jaws, take the wear! By protecting expensive jaw castings, these wearing plates increase crusher life simplify maintenance minimize causes for shutdowns.
FRONT VIEW—SWING JAW FOR 36 by 25 INCH CRUSHER
The heavy, two-piece corrugated manganese steel jaw plate is designed to fracture toughest kinds of rock or ore with a minimum of power. The unobstructed clearances above, between and below the plate sections permit free flow of manganese steel.
This construction eliminates need for extra holding pieces, greatly minimizes shearing of bolts. The amply designed shaft not only supports swing jaw, but reinforces frame, serving as tie between sides.
BACK VIEW—SWING JAW FOR 36 by 25 INCH CRUSHER
Notice the extra length of this jaw as compared to conventional types. Designed up to one-third longer, it exerts greater pressures in the upper portion of the crushing chamber, distributes crushing action more evenly. The result is a gradual reduction of ore to choking point, and increased capacity!
Metal is concentrated at points which make for most effective jaw design. The replaceable toggle seat has machine-finished bearing surface — for longer life.
Producing “Rip-Rap” for levee maintenance— crushing extremely hard quartzite—this 48 by 42 inch crusher gets out big tonnage for a southern producer.
A JAW CRUSHER OF THE BEST QUALITY YOU CAN BUY
Jaw Crusher Toggle
All sizes of crushers feature a three-piece toggle plate construction. Worn ends may be replaced — no need to discard entire toggle. Bronze toggle ends fit into replaceable hardened steel toggle seats in swing jaw. Properly lubricated, this assembly materially reduces maintenance.
Toggle plates for these jaw crushers are of three-piece construction, consisting of an iron center section (2) to which are bolted two replaceable bronze ends (1 and 3). Toggle seats are carefully machined and equipped with protecting shields which deflect dust and dirt.
Toggle plates are held in position between swing jaw, and pitman and frame by spring-equipped tension rods which are attached to the swing jaw.
A toggle block, arranged for both vertical and horizontal adjustment, is provided at the rear of the frame. By inserting shims above the toggle block, the crushing stroke can be adjusted. Insertion of shims behind the toggle block adjusts the size of the discharge opening. Parallel alignment is assured and unnecessary strain in the crushing machine is avoided.
The pitman in any jaw crusher is essentially a tension member. However, because it also has a vertical reciprocating movement, it is desirable to keep its weight as low as possible, consistent with maintaining the required strength.
In the crusher this is accomplished by designing the pitman as a skeleton member, first to provide the necessary strength for tension — and with stiffness against overturn thrust provided for by deep integral webs.
The pitman is designed with only four large cap bolts, and the pitman cap is ribbed for proper distribution of the load to these bolts. The pitman is swung on the eccentric shaft which is supported by removable, water-cooled bearings on the frame.
LOW JAW CRUSHER TOGGLE REPLACEMENT COST
The pitman is two-piece annealed cast steel construction, with cap designed for water cooling. Bearing surfaces on both pitman and cap are babbitted, and are joined together by four large forged steel bolts. The elimination of excess bolts inherently found in conventional design results in a more uniform distribution of load.
The pitman (eccentric) shaft is heat-treated, forged steel construction—of ample diameter so that stress, even under shock of suddenly clogged jaws, is low. The shaft is carried in removable, water-cooled, babbitted bearings designed to permit quick removal or replacement without having to strip crusher.
Here’s typical toggle plate for jaw crushers. It is constructed in three pieces—with center section of iron, two ends of bronze, designed for quick bolting to center section. This unique construction materially reduces replacement and maintenance costs — makes it unnecessary to discard toggles when ends alone are worn!
Close-up of toggle seat for jaw crushers. The machined toggle ends and machined seats result in smoother crusher operation, longer life. Notice the arrangement of grooves for toggle-end lubrication.
SWING JAW SHAFT IS CLAMPED TIGHT IN FRAME
JAW SWINGS ON SHAFT AND BUSHINGS
NOT SHAFT, TAKE THE WEAR!
A critical point in the operation of large jaw crushers is the arrangement of swing jaw and its supporting shaft. While in most crushers the jaw is pressed on the shaft and the latter swings in frame, in the jaw crusher the opposite principle is used—shaft is clamped in frame and jaw swings on shaft!
Another point has been lubrication. In operation, the actual movement of the swing jaw is relatively small. Result is difficulty in proper lubrication of bearing surfaces. The crusher uses a special means of lubrication and in addition is designed with the new replaceable, graphite-impregnated “Scor-proof” bushings which greatly reduce wear on expensive shaft—since these bushings, and not the shaft, now take the wear!
Jaw Crusher Automatic Lubrication
LUBRICANT IS FORCE FED TO EVERY BEARING NO SHUTDOWNS FOR GREASE JOBS REQUIRED!
Very careful attention is required in the lubrication of heavy mechanical units like the jaw crusher. A thorough study made of existing types of lubrication systems resulted in the selection of a pair of systems which assure positive delivery of lubricant to point of maximum pressure.
The 48 by 42 inch jaw crusher and smaller sizes are force fed by an automatic high pressure lubricator to the swing jaw, pitman and main bearings as illustrated in Figure 1. A motor driven pump forces the lubricant through pressure buildup cylinders and out to distributors which dispense a precise amount to each of the points on the bearings. No oil return is provided.
The 60 by 48 inch jaw crusher and larger sizes are lubricated by a closed circuit oiling system to the pitman and main bearings, as illustrated by the solid lines in Figure 2, and by high pressure lubrication fittings connected to the swing jaw bearings, as illustrated by the dotted lines in Figure 2. A motor driven gear pump forces the oil through pressure type filters and a condenser type cooler to a distribution manifold mounted on the crusher. The oil flows through the bearings, lubricating and cooling, and back to the reservoir for recirculation. The swing jaw bearings require servicing by portable grease equipment.
Jaw Crusher Capacity
The capacity of the jaw crusher is greater than that of conventional jaw crushers. One reason is its uniform-wear crushing chamber with full width receiving opening. Another reason—its more acute crushing angle.
Slippage is reduced packing and choking are prevented by a more even distribution of crushing action throughout the entire length of the crushing chamber. The result is a gradual reduction of material to the choking point increased capacity!
Capacities given below are approximate and are based on standard speeds, jaw motions and jaw plates, with feed of quarry or mine run material weighing 100 lb per cu ft crushed. Most stone and low grade ores are considered weighing 100 lb per cu ft crushed.
The table is based on continuous feeding. Reserve for normal interruption of feeding should be provided. A heavy duty apron feeder is recommended for most installations, particularly where large cars or trucks are used in the quarry or mine.
When feed to crushers is scalped over grizzlys or screens the amount of rejections, or material which will have to be crushed, should be determined in establishing the tonnage to be handled by the crusher. The amount of fines received from mine or quarry will vary widely depending on each application and should be taken into consideration in determining the overall capacity.
CRUSHER MAINTENANCE & REPAIR PARTS
Whatever equipment you operate, you can be certain of careful, considerate handling of orders for repair or replacement parts. In most cases parts are shipped directly from stock—you’re assured of fast delivery. View at left shows small portion of crushing, cement and mining equipment parts normally carries.
Repair parts temporarily depleted or not carried in stock will be furnished in time to meet requirements whenever possible. Anticipation of future needs, placing orders in advance, will greatly aid in avoiding unforeseen delays. Genuine parts are exact duplicates or improvements of original components of your machinery not makeshift substitutes.
How to Select a Crusher
Here are some of the crushers built to meet the exact requirements of your particular process. For complete details, an unbiased recommendation on which crusher to select — consult us.
SUPERIOR JAW CRUSHER — double toggle machine, reinforced by thru-rods. Sizes from 36×24 to 84×60 in.
TYPE “B” BLAKE JAW CRUSHER — standard, reliable, double toggle crusher. Has wide application in medium and small plants. Five sizes, from 10″ x 7″ to 30″ x 18″.
FINE REDUCTION JAW CRUSHER —single toggle machine with anti-friction bearings and welded steel plate frame.
|PULVERATOR (Hammer Mill)—uses multi impact principle of crushing and pulverizing. Six sizes available.|
CRUSHING ROLLS — in addition to the heavy duty, high spring pressure Mesabi Garfield rolls, we build numerous types and sizes of crushing rolls for practically every application.
FAIRMOUNT CRUSHER — heavy duty, single roll crusher for crushing stratified medium to soft materials. Sizes from 24” to 36″ diameter roll.
SUPERIOR GYRATORY CRUSHER— leading primary gyratory crusher in world. Wide range of sizes.
HYDROCONE gyratory crushers — available in a wide range of sizes.